Skytrak 8042 Parts Manual User Manual

An Oshkosh Corporation CompanyIllustrated Parts ManualModels8042, 10042 & 10054S/N 0160045250 & Afterincluding 0160042754, 0160042762, 0160042

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.8042/10042/10054 312007326SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-14Figure 4-4 Radiator & Cooling InstallationIF EQUIPPED FOR ULS

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-15Figure 4-4 Radiator & Cooling InstallationItem Part Number Qty. Description Rev.10011212

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-16301 8420213 2 ELBOW, 90 DEGREES, (hose barb)Figure 4-4 Radiator & Cooling Installation (C

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-17Figure 4-4 Radiator & Cooling Installation (Continued)Item Part Number Qty. Description

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-18Figure 4-4 Radiator & Cooling InstallationIF EQUIPPED FOR LS11256620788991011121314151617

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-19Figure 4-4 Radiator & Cooling InstallationItem Part Number Qty. Description Rev.10011313

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-20Figure 4-5 Air Cleaner InstallationIF EQUIPPED FOR ULSPH5491966681014121435121316171819171571

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-21Figure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev.1001121246 Ref AIR

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-22Figure 4-5 Air Cleaner InstallationIF EQUIPPED FOR LS1612871110410310210110510421353PH59009

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-23Figure 4-5 Air Cleaner InstallationItem Part Number Qty. Description Rev.1001121247 Ref AIR

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200732 8042/10042/10054 7SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-24Figure 4-6 Exhaust InstallationIF EQUIPPED FOR ULS1244126777891011121310310310110210110210411

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-25Figure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev.1001129497 Ref EXHAUST

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-26Figure 4-6 Exhaust InstallationIF EQUIPPED FOR LS103103101102104861069613121167321101102PH591

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-27Figure 4-6 Exhaust InstallationItem Part Number Qty. Description Rev.1001131485 Ref EXHAUST

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-28Figure 4-7 Isolation Coupler1141212137K16548931113210PH6070IF EQUIPPED FOR ULS

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-29Figure 4-7 Isolation CouplerItem Part Number Qty. Description Rev.1001141020 Ref ISOLATION C

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-30Figure 4-7 Isolation CouplerPH45721210456891114712131512143K1IF EQUIPPED FOR LS

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-31Figure 4-7 Isolation CouplerItem Part Number Qty. Description Rev.7301500 Ref ISOLATION COUP

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-32This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 5 DRIVE TRAIN

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.8042/10042/10054 312007328SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE TRAIN8042/10042/10054 312007325-2Figure 5-1 Drive Train Components110523456666887799878710410042 & 10054101102PH5180213212207216208210209211

DRIVE TRAIN31200732 8042/10042/10054 5-3Figure 5-1 Drive Train ComponentsItem Part Number Qty. Description Rev. 1001104796 Ref AXLE INSTALLATION, (804

DRIVE TRAIN8042/10042/10054 312007325-4222 Ref WHEEL ASSY, (see Figure 5-33 for details)223 8786573 40 LOCKWASHER, M22, (10 per tire), (not required

DRIVE TRAIN31200732 8042/10042/10054 5-5Figure 5-1 Drive Train Components (Continued)Item Part Number Qty. Description Rev.

DRIVE TRAIN8042/10042/10054 312007325-6Figure 5-2 Front Axle804210042 & 10054

DRIVE TRAIN31200732 8042/10042/10054 5-7Figure 5-2 Front AxleItem Part Number Qty. Description Rev.1 1001103628 1 FRONT AXLE, (8042), (includes all i

DRIVE TRAIN8042/10042/10054 312007325-8Figure 5-3 Front Axle - InputPH4870109876542311

DRIVE TRAIN31200732 8042/10042/10054 5-9Figure 5-3 Front Axle - InputItem Part Number Qty. Description Rev.1 70022232 1 BEVEL GEAR SET, (8042) 700222

DRIVE TRAIN8042/10042/10054 312007325-10 80304120 1 RING, 16.84 80304104 1 RING, 16.86 80304121 1 RING, 16.88 80304122 1 RING, 16.9 80304097 1 RING, 1

DRIVE TRAIN31200732 8042/10042/10054 5-11Figure 5-3 Front Axle - Input (Continued)Item Part Number Qty. Description Rev.

31200732 8042/10042/10054SECTION 1 FRAME & ATTACHING PARTS

DRIVE TRAIN8042/10042/10054 312007325-12Figure 5-4 Front Axle - Limited Slip Differential113245766767587614321299101013PA3301

DRIVE TRAIN31200732 8042/10042/10054 5-13Figure 5-4 Front Axle - Limited Slip DifferentialItem Part Number Qty. Description Rev.1 70023910 1 DIFFEREN

DRIVE TRAIN8042/10042/10054 312007325-14Figure 5-5 Front Axle - Casing2021212041718121413157658132114131585672322121616PH48201011061051021031041071031

DRIVE TRAIN31200732 8042/10042/10054 5-15Figure 5-5 Front Axle - CasingItem Part Number Qty. Description Rev.1 70022255 2 AXLE CASING2 70022277 1 AX

DRIVE TRAIN8042/10042/10054 312007325-16Figure 5-6 Front Axle - M-Disc Brake1817232453421211097861513141211201916205PA3321

DRIVE TRAIN31200732 8042/10042/10054 5-17Figure 5-6 Front Axle - M-Disc BrakeItem Part Number Qty. Description Rev.1 70022258 2 BRAKE HOUSING2 13195

DRIVE TRAIN8042/10042/10054 312007325-18Figure 5-7 Front Axle - BrakePA33311263458910

DRIVE TRAIN31200732 8042/10042/10054 5-19Figure 5-7 Front Axle - BrakeItem Part Number Qty. Description Rev.1 70022199 2 SNAP RING2 70022252 2 WASHE

DRIVE TRAIN8042/10042/10054 312007325-20Figure 5-8 Front Axle - Joint Housing161722182117242056129756141213128433423252725PA33412615111910

DRIVE TRAIN31200732 8042/10042/10054 5-21Figure 5-8 Front Axle - Joint HousingItem Part Number Qty. Description Rev.1 70022237 1 JOINT HOUSING, (left

FRAME & ATTACHING PARTS8042/10042/10054 312007321-2Figure 1-1 Frame & Attaching PartsPH5150402424219382214131832112142228412320191734312715373

DRIVE TRAIN8042/10042/10054 312007325-22Figure 5-9 Front Axle - Planetary Drive2487569103PA33511

DRIVE TRAIN31200732 8042/10042/10054 5-23Figure 5-9 Front Axle - Planetary DriveItem Part Number Qty. Description Rev.1 70022242 1 RING GEAR, (8042)

DRIVE TRAIN8042/10042/10054 312007325-24Figure 5-10 Rear Axle

DRIVE TRAIN31200732 8042/10042/10054 5-25Figure 5-10 Rear AxleItem Part Number Qty. Description Rev.1 1001116838 1 REAR AXLE, (8042), (includes all it

DRIVE TRAIN8042/10042/10054 312007325-26Figure 5-11 Rear Axle - InputPH488065423198710

DRIVE TRAIN31200732 8042/10042/10054 5-27Figure 5-11 Rear Axle - InputItem Part Number Qty. Description Rev.1 70022786 1 BEVEL GEAR SET, (8042) 70022

DRIVE TRAIN8042/10042/10054 312007325-28 80304119 1 RING, 16.82 80304120 1 RING, 16.84 80304104 1 RING, 16.86 80304121 1 RING, 16.88 80304122 1 RING,

DRIVE TRAIN31200732 8042/10042/10054 5-29Figure 5-11 Rear Axle - Input (Continued)Item Part Number Qty. Description Rev.

DRIVE TRAIN8042/10042/10054 312007325-30Figure 5-12 Rear Axle - Differential115766767876143291010PA47004395

DRIVE TRAIN31200732 8042/10042/10054 5-31Figure 5-12 Rear Axle - DifferentialItem Part Number Qty. Description Rev.1 70022229 1 COVER2 70023910 1 DI

FRAME & ATTACHING PARTS31200732 8042/10042/10054 1-3Figure 1-1 Frame & Attaching PartsItem Part Number Qty. Description Rev. 1001121283 Ref FR

DRIVE TRAIN8042/10042/10054 312007325-32Figure 5-13 Rear Axle - Casing41718121413157658132114131585679101616PH4830121011061021031061061041051071032221

DRIVE TRAIN31200732 8042/10042/10054 5-33Figure 5-13 Rear Axle - CasingItem Part Number Qty. Description Rev.1 70022255 2 AXLE CASING2 70022277 1 AX

DRIVE TRAIN8042/10042/10054 312007325-34Figure 5-14 Rear Axle - M-Disc Brake1817232453421211097861513141211201916205PA3321

DRIVE TRAIN31200732 8042/10042/10054 5-35Figure 5-14 Rear Axle - M-Disc BrakeItem Part Number Qty. Description Rev.1 70022282 2 BRAKE HOUSING2 700234

DRIVE TRAIN8042/10042/10054 312007325-36Figure 5-15 Rear Axle - Joint Housing161722182117242056129756141213128433423252725PA33412615111910

DRIVE TRAIN31200732 8042/10042/10054 5-37Figure 5-15 Rear Axle - Joint HousingItem Part Number Qty. Description Rev.1 70022237 1 JOINT HOUSING, (righ

DRIVE TRAIN8042/10042/10054 312007325-38Figure 5-16 Rear Axle - Planetary Drive2487569103PA33511

DRIVE TRAIN31200732 8042/10042/10054 5-39Figure 5-16 Rear Axle - Planetary DriveItem Part Number Qty. Description Rev.1 70022242 1 RING GEAR2 7002278

DRIVE TRAIN8042/10042/10054 312007325-40Figure 5-17 ZF Transmission Installation58612477586142PH53801391031112

DRIVE TRAIN31200732 8042/10042/10054 5-41Figure 5-17 ZF Transmission InstallationItem Part Number Qty. Description Rev. 1001108524 Ref TRANSMISSION IN

FRAME & ATTACHING PARTS8042/10042/10054 312007321-4Figure 1-2 CoversBefore S/N 0160053075 excluding0160050807, 0160050814 & 0160050815

DRIVE TRAIN8042/10042/10054 312007325-42Figure 5-18 ZF Transmission - Engine Connection & Convertor121115141397864513210PH5360

DRIVE TRAIN31200732 8042/10042/10054 5-43Figure 5-18 ZF Transmission - Engine Connection & ConvertorItem Part Number Qty. Description Rev.1 13192

DRIVE TRAIN8042/10042/10054 312007325-44Figure 5-19 ZF Transmission - Input Shafts13245678PH3390

DRIVE TRAIN31200732 8042/10042/10054 5-45Figure 5-19 ZF Transmission - Input ShaftsItem Part Number Qty. Description Rev.1 8036023 1 TURBINE SHAFT2

DRIVE TRAIN8042/10042/10054 312007325-46Figure 5-20 ZF Transmission - Gearbox Housing10168119181716171618181917161617182021181817161714151822131234235

DRIVE TRAIN31200732 8042/10042/10054 5-47Figure 5-20 ZF Transmission - Gearbox HousingItem Part Number Qty. Description Rev.1 8036024 1 HOUSING I2 8

DRIVE TRAIN8042/10042/10054 312007325-48Figure 5-21 ZF Transmission - Coupling Group 115171178432597610111213141213167PH3410

DRIVE TRAIN31200732 8042/10042/10054 5-49Figure 5-21 ZF Transmission - Coupling Group 1Item Part Number Qty. Description Rev.1 1319591 1 COUPLING2 1

DRIVE TRAIN8042/10042/10054 312007325-50Figure 5-22 ZF Transmission - Coupling Group 223417117159867510117121314121316PH3420

DRIVE TRAIN31200732 8042/10042/10054 5-51Figure 5-22 ZF Transmission - Coupling Group 2Item Part Number Qty. Description Rev.1 1319613 1 COUPLING2 8

FRAME & ATTACHING PARTS31200732 8042/10042/10054 1-5Before S/N 0160053075 excluding 0160050807, 0160050814 & 0160050815Figure 1-2 CoversItem P

DRIVE TRAIN8042/10042/10054 312007325-52Figure 5-23 ZF Transmission - Coupling Group 3151413127658111092341711716PH3430

DRIVE TRAIN31200732 8042/10042/10054 5-53Figure 5-23 ZF Transmission - Coupling Group 3Item Part Number Qty. Description Rev.1 1319616 1 COUPLING2 8

DRIVE TRAIN8042/10042/10054 312007325-54Figure 5-24 ZF Transmission - Coupling Group 411712131412131698567151714173210PH3440

DRIVE TRAIN31200732 8042/10042/10054 5-55Figure 5-24 ZF Transmission - Coupling Group 4Item Part Number Qty. Description Rev.1 1319634 1 COUPLING2 8

DRIVE TRAIN8042/10042/10054 312007325-56Figure 5-25 ZF Transmission - Reversing Gear Group 1151711743258916141312761110PH3450

DRIVE TRAIN31200732 8042/10042/10054 5-57Figure 5-25 ZF Transmission - Reversing Gear Group 1Item Part Number Qty. Description Rev.1 1319637 1 COUPLI

DRIVE TRAIN8042/10042/10054 312007325-58Figure 5-26 ZF Transmission - Reversing Gear Group 2234171171558916141312761110PH3460

DRIVE TRAIN31200732 8042/10042/10054 5-59Figure 5-26 ZF Transmission - Reversing Gear Group 2Item Part Number Qty. Description Rev.1 1319639 1 COUPLI

DRIVE TRAIN8042/10042/10054 312007325-60Figure 5-27 ZF Transmission - Output1211109382151314416752839101112PH3470

DRIVE TRAIN31200732 8042/10042/10054 5-61Figure 5-27 ZF Transmission - OutputItem Part Number Qty. Description Rev.1 8036030 1 OUTPUT SHAFT2 1319641

FRAME & ATTACHING PARTS8042/10042/10054 312007321-6S/N 0160053075 & After including0160050807, 0160050814 & 0160050815Figure 1-2 Covers

DRIVE TRAIN8042/10042/10054 312007325-62Figure 5-28 ZF Transmission - Control Unit34510689126871112PH5370

DRIVE TRAIN31200732 8042/10042/10054 5-63Figure 5-28 ZF Transmission - Control UnitItem Part Number Qty. Description Rev.1 1319650 1 GASKET2 8036033

DRIVE TRAIN8042/10042/10054 312007325-64Figure 5-29 ZF Transmission - Valve Housing Assembly3032303233312829273331232532303133222132116151376452414111

DRIVE TRAIN31200732 8042/10042/10054 5-65Figure 5-29 ZF Transmission - Valve Housing AssemblyItem Part Number Qty. Description Rev. 8036040 1 VALVE HO

DRIVE TRAIN8042/10042/10054 312007325-6641 10731709 1 O-RINGFigure 5-29 ZF Transmission - Valve Housing Assembly (Continued)Item Part Number Qty. Des

DRIVE TRAIN31200732 8042/10042/10054 5-67Figure 5-29 ZF Transmission - Valve Housing Assembly (Continued)Item Part Number Qty. Description Rev.

DRIVE TRAIN8042/10042/10054 312007325-68Figure 5-30 ZF Transmission - Valve Block Assembly11129645233256411413873256410PH3500

DRIVE TRAIN31200732 8042/10042/10054 5-69Figure 5-30 ZF Transmission - Valve Block AssemblyItem Part Number Qty. Description Rev. 70020427 1 VALVE BLO

DRIVE TRAIN8042/10042/10054 312007325-70Figure 5-31 ZF Transmission - Oil Pump & Filter7654823913101213111514PH3510

DRIVE TRAIN31200732 8042/10042/10054 5-71Figure 5-31 ZF Transmission - Oil Pump & FilterItem Part Number Qty. Description Rev.1 1319718 1 PUMP, (

FRAME & ATTACHING PARTS31200732 8042/10042/10054 1-7S/N 0160053075 & After including0160050807, 0160050814 & 0160050815Figure 1-2 CoversIt

DRIVE TRAIN8042/10042/10054 312007325-72Figure 5-32 Fender InstallationPH53901015311224102103105105104

DRIVE TRAIN31200732 8042/10042/10054 5-73Figure 5-32 Fender InstallationItem Part Number Qty. Description Rev. 7139086 1 FENDER INSTALLATION, (include

DRIVE TRAIN8042/10042/10054 312007325-74Figure 5-33 Wheel Assembly8042

DRIVE TRAIN31200732 8042/10042/10054 5-75Figure 5-33 Wheel AssemblyItem Part Number Qty. Description Rev. 4520471 1 PNEUMATIC TIRE SET, 15.50-25, G-2,

DRIVE TRAIN8042/10042/10054 312007325-76Figure 5-33 Wheel Assembly10042 & 10054

DRIVE TRAIN31200732 8042/10042/10054 5-77Figure 5-33 Wheel AssemblyItem Part Number Qty. Description Rev. 4520535 1 PNEUMATIC TIRE SET, 17.50-25, G-2,

DRIVE TRAIN8042/10042/10054 312007325-78This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 6 CAB

CAB8042/10042/10054 312007326-2Figure 6-1 Cab Installation56546202122893724252326101112131819171415162121PAP26000

CAB31200732 8042/10042/10054 6-3Figure 6-1 Cab InstallationItem Part Number Qty. Description Rev. 1001121741 Ref OPEN CAB INSTALLATION, (not available

FRAME & ATTACHING PARTS8042/10042/10054 312007321-8Figure 1-3 Outrigger Installation10042 & 10054

CAB8042/10042/10054 312007326-4Figure 6-2 Cab Assembly

CAB31200732 8042/10042/10054 6-5Figure 6-2 Cab AssemblyItem Part Number Qty. Description Rev. 1001122456 1 ENCLOSED CAB WITH HEATER, (includes all ite

CAB8042/10042/10054 312007326-6102 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL103 1001129610 1 RIGHT FRONT CONSOLE PANEL104 7302076 1 LEFT FRONT CONS

CAB31200732 8042/10042/10054 6-7Figure 6-2 Cab Assembly (Continued)Item Part Number Qty. Description Rev.

CAB8042/10042/10054 312007326-8Figure 6-3 Cab Door Assembly3738403737393738403740372013221262121541115810411621242219232625214937171828313329303235342

CAB31200732 8042/10042/10054 6-9Figure 6-3 Cab Door AssemblyItem Part Number Qty. Description Rev.1 1001109007 1 LOWER DOOR ASSY, (uses round key), (

CAB8042/10042/10054 312007326-10Figure 6-3 Cab Door AssemblyPAP288012172182192202142092082113062072152052062012221210130130230230330430530730831031231

CAB31200732 8042/10042/10054 6-11 Figure 6-3 Cab Door AssemblyItem Part Number Qty. Description Rev. 1001145035 1 CAB DOOR ASSEMBLY, (includes items 1

CAB8042/10042/10054 312007326-12Figure 6-4 Soft Cab Enclosure110118644729539137712PH3270

CAB31200732 8042/10042/10054 6-13Figure 6-4 Soft Cab EnclosureItem Part Number Qty. Description Rev. 7139250 1 SOFT CAB ENCLOSURE KIT, (includes all i

FRAME & ATTACHING PARTS31200732 8042/10042/10054 1-9Figure 1-3 Outrigger InstallationItem Part Number Qty. Description Rev. 1001106344 Ref OUTRIGG

CAB8042/10042/10054 312007326-14Figure 6-5 Wipers106101102107394140109108104103105321013111912371815149161782827PH595031202423222125263029652341394140

CAB31200732 8042/10042/10054 6-15Figure 6-5 WipersItem Part Number Qty. Description Rev. 8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru

CAB8042/10042/10054 312007326-16105 8035499 1 WET KIT106 1001081310 1 WET ARM ADAPTER107 8036102 2 MACHINE SCREW, #10-24X1-1/2108 8035496 1 PLASTI

CAB31200732 8042/10042/10054 6-17Figure 6-5 Wipers (Continued)Item Part Number Qty. Description Rev.

CAB8042/10042/10054 312007326-18Figure 6-6 Operators Seat1031021011256437102101K1PH4534

CAB31200732 8042/10042/10054 6-19Figure 6-6 Operators SeatItem Part Number Qty. Description Rev. 1001101085 1 SUSPENSION SEAT, (includes items 1 thru

CAB8042/10042/10054 312007326-20Figure 6-7 Cab Heater214215PA5070K132661113313312203414321101111521282218252427161723193029111110107106103104109105105

CAB31200732 8042/10042/10054 6-21Figure 6-7 Cab HeaterItem Part Number Qty. Description Rev. 1001125837 1 CAB HEATER KIT, (includes items 1 thru 34) 1

CAB8042/10042/10054 312007326-22110 1001100225 1 CAB HEATER HOSE, (if equipped for ULS) 1001100225 2 CAB HEATER HOSE, (if equipped for LS)111 100112

CAB31200732 8042/10042/10054 6-23Figure 6-7 Cab Heater (Continued)Item Part Number Qty. Description Rev.

FRAME & ATTACHING PARTS8042/10042/10054 312007321-10This Page Intentionally Left Blank

CAB8042/10042/10054 312007326-24This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 7 CONTROLS

CONTROLS8042/10042/10054 312007327-2Figure 7-1 Brake1223333445567101111PH528098

CONTROLS31200732 8042/10042/10054 7-3Figure 7-1 BrakeItem Part Number Qty. Description Rev.1 1001103113 1 BRAKE PEDAL2 8303658 2 HEX HD CAPSCREW, 1/

CONTROLS8042/10042/10054 312007327-4Figure 7-2 AcceleratorPH529025134

CONTROLS31200732 8042/10042/10054 7-5Figure 7-2 AcceleratorItem Part Number Qty. Description Rev. 1001129813 1 THROTTLE PEDAL ADAPTOR ASSY, (includes

CONTROLS8042/10042/10054 312007327-6Figure 7-3 Steering Column453612777PH5300

CONTROLS31200732 8042/10042/10054 7-7Figure 7-3 Steering ColumnItem Part Number Qty. Description Rev.1 7138878 1 STEERING WHEEL CAP WITH HORN SWITCH2

CONTROLS8042/10042/10054 312007327-8Figure 7-4 Boom Control42315611107788PH3311129PH3310

CONTROLS31200732 8042/10042/10054 7-9Figure 7-4 Boom ControlItem Part Number Qty. Description Rev.1 8224045 1 JOYSTICK WITH GATE, (includes items 2 &

31200732 8042/10042/10054SECTION 2 BOOM

CONTROLS8042/10042/10054 312007327-10Figure 7-5 Frame Level & Attachment Tilt Control54631428791311111012PH33211

CONTROLS31200732 8042/10042/10054 7-11Figure 7-5 Frame Level & Attachment Tilt ControlItem Part Number Qty. Description Rev.1 8224047 1 JOYSTICK

CONTROLS8042/10042/10054 312007327-12Figure 7-6 Auxiliary ControlPA31111213151410978613254161117

CONTROLS31200732 8042/10042/10054 7-13Figure 7-6 Auxiliary ControlItem Part Number Qty. Description Rev.1 8160406 1 CONTROLLER, (includes items 2 &am

CONTROLS8042/10042/10054 312007327-14This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 8 HYDRAULIC CIRCUITS

HYDRAULIC CIRCUITS8042/10042/10054 312007328-2Figure 8-1 Supply Circuit1011011011011011031031031041061062012042073014014014014024024024024024034044044

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-3Figure 8-1 Supply CircuitItem Part Number Qty. Description Rev.101 2716690 1 HOSE ASSY102 2716750 1 H

HYDRAULIC CIRCUITS8042/10042/10054 312007328-4Figure 8-2 Dump Circuit106201201301302504503651651512613471021151413126501502652151456512131113126598310

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-5Figure 8-2 Dump Circuit (Continued)10620120130130250450365165121501502101101101101102103104104104105107

BOOM8042/10042/10054 312007322-2Figure 2-1 Boom Installation678114141718141421212121141472324312829303029323313432143252625723242625272712192034PH5190

HYDRAULIC CIRCUITS8042/10042/10054 312007328-6Figure 8-2 Dump CircuitItem Part Number Qty. Description Rev. 1001125134 Ref COOLER PLUMBING INSTALLATIO

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-7501 Ref CHECK VALVE, 125 PSI, (see Figure 8-1 for details)502 Ref O-RING, (see Figure 8-1 for details)5

HYDRAULIC CIRCUITS8042/10042/10054 312007328-8Figure 8-3 Steer Select CircuitPORT“B”PORT“P”PORT“A”PORT“T”TO OUTRIGGERSTO FRAME LEVELPORT“C”PORT“PS”TO

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-9Figure 8-3 Steer Select CircuitItem Part Number Qty. Description Rev.1 2716672 1 HOSE ASSY2 2220500 6

HYDRAULIC CIRCUITS8042/10042/10054 312007328-10Figure 8-4 Service Brake Circuit26101833244241403435213622243738217392334351615481314139124544434849502

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-11Figure 8-4 Service Brake CircuitItem Part Number Qty. Description Rev.2 2220371 5 STRAIGHT CONNECTOR3

HYDRAULIC CIRCUITS8042/10042/10054 312007328-12Figure 8-5 Lift Cylinder Circuit

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-13Figure 8-5 Lift Cylinder CircuitItem Part Number Qty. Description Rev.1 Ref LIFT CYLINDER, (see Figure

HYDRAULIC CIRCUITS8042/10042/10054 312007328-14Figure 8-6 Extend/Retract Cylinder Circuit

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-15Figure 8-6 Extend/Retract Cylinder CircuitItem Part Number Qty. Description Rev. 1001125932 Ref EXTEND

BOOM31200732 8042/10042/10054 2-3Figure 2-1 Boom InstallationItem Part Number Qty. Description Rev.1 7095312 2 QUICK ATTACH PIVOT BUSHING2 8307904 A

HYDRAULIC CIRCUITS8042/10042/10054 312007328-16Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder Circuit

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-17Figure 8-7 Attachment Tilt & Tilt Compensation Cylinder CircuitItem Part Number Qty. Description R

HYDRAULIC CIRCUITS8042/10042/10054 312007328-18Figure 8-8 Auxiliary Hydraulic Circuit12456599911121314153011011021031081111121131141151181161171191221

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-19Figure 8-8 Auxiliary Hydraulic CircuitItem Part Number Qty. Description Rev. 1001121399 Ref AUXILIARY

HYDRAULIC CIRCUITS8042/10042/10054 312007328-20Figure 8-9 Frame Level & Stabil-Trak Cylinder Circuit2345617899101515111213141617181920212292324252

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-21Figure 8-9 Frame Level & Stabil-Trak Cylinder CircuitItem Part Number Qty. Description Rev.1 Ref F

HYDRAULIC CIRCUITS8042/10042/10054 312007328-22Figure 8-10 Outrigger Circuit1391011122016821141171918672215313026828276292324255421323321PH580010042 &

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-23Figure 8-10 Outrigger CircuitItem Part Number Qty. Description Rev.1 2220473 5 ELBOW, 90 DEGREES, (in

HYDRAULIC CIRCUITS8042/10042/10054 312007328-24Figure 8-11 Transmission Cooler46798201202203204301PH61102031011021031036IF EQUIPPED FOR LSIF EQUIPPED

HYDRAULIC CIRCUITS31200732 8042/10042/10054 8-25Figure 8-11 Transmission CoolerItem Part Number Qty. Description Rev. 1001125136 Ref TRANSMISSION COOL

BOOM8042/10042/10054 312007322-4Figure 2-2 First Boom Section

HYDRAULIC CIRCUITS8042/10042/10054 312007328-26This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 9 HYDRAULIC COMPONENTS

HYDRAULIC COMPONENTS8042/10042/10054 312007329-2Figure 9-1 Lift CylinderPH533051515616912101713184191561575816910111213171814103104102K110110310510231

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-3Figure 9-1 Lift CylinderItem Part Number Qty. Description Rev. 2716617 2 BOOM LIFT CYLINDER, (include

HYDRAULIC COMPONENTS8042/10042/10054 312007329-4Figure 9-2 Extend/Retract Cylinder224101103225PH397217151820203111412184131021192362371916192281021031

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-5Figure 9-2 Extend/Retract CylinderItem Part Number Qty. Description Rev. 2716173 1 BOOM EXTEND/RETRAC

HYDRAULIC COMPONENTS8042/10042/10054 312007329-6Figure 9-2 Extend/Retract Cylinder10110310210382291192319162172462422519101341812141132020181517522K1P

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-7 Figure 9-2 Extend/Retract CylinderItem Part Number Qty. Description Rev. 2717052 1 BOOM EXTEND/RETRA

HYDRAULIC COMPONENTS8042/10042/10054 312007329-8Figure 9-3 Attachment Tilt Cylinder

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-9Figure 9-3 Attachment Tilt CylinderItem Part Number Qty. Description Rev. 2716618 1 ATTACHMENT TILT C

BOOM31200732 8042/10042/10054 2-5Figure 2-2 First Boom SectionItem Part Number Qty. Description Rev.1 7302010 1 FIRST BOOM SECTION2 7082342 AR SHIM,

HYDRAULIC COMPONENTS8042/10042/10054 312007329-10Figure 9-4 Tilt Compensation Cylinder102103104101106102103105101106151715269691515121512K1PH401348131

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-11Figure 9-4 Tilt Compensation CylinderItem Part Number Qty. Description Rev. 2714973 2 TILT COMPENSAT

HYDRAULIC COMPONENTS8042/10042/10054 312007329-12Figure 9-5 Frame Level CylinderK143131691081114715122151851662127515810169141113PH3992171041051021061

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-13Figure 9-5 Frame Level CylinderItem Part Number Qty. Description Rev. 2716563 1 FRAME LEVEL CYLINDER

HYDRAULIC COMPONENTS8042/10042/10054 312007329-14Figure 9-6 Stabil-Trak Cylinder1213212132121331214111213101111011061021041059416201522K11917171858217

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-15Figure 9-6 Stabil-Trak CylinderItem Part Number Qty. Description Rev. 2717198 1 STABIL-TRAK CYLINDER

HYDRAULIC COMPONENTS8042/10042/10054 312007329-16Figure 9-7 Outrigger Cylinder1011021031234188891058891012161514131271711610510410315141312161211K1PH4

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-17Figure 9-7 Outrigger CylinderItem Part Number Qty. Description Rev. 2717201 2 OUTRIGGER CYLINDER, (i

HYDRAULIC COMPONENTS8042/10042/10054 312007329-18Figure 9-8 50 in Side Shift Carriage CylinderPV2080K12345543267

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-19Figure 9-8 50 in Side Shift Carriage CylinderItem Part Number Qty. Description Rev. 70024539 1 50 IN

BOOM8042/10042/10054 312007322-6Figure 2-3 Second Boom SectionPH52101011892345567541012910129154135423356101189101114916111110159104109107107112105101

HYDRAULIC COMPONENTS8042/10042/10054 312007329-20Figure 9-9 Main Control Valve292831303233343537414243444546384037355049484742433637514142434445463840

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-21Figure 9-9 Main Control ValveItem Part Number Qty. Description Rev. 8902188 1 MAIN CONTROL VALVE, (i

HYDRAULIC COMPONENTS8042/10042/10054 312007329-2241 NSS 3 SPOOL ASSY42 Use Kit K1 2 WIPER43 Use Kit K1 2 O-RING44 8035365 3 SPRING45 8035366 3 PISTO

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-23Figure 9-9 Main Control Valve (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTS8042/10042/10054 312007329-24Figure 9-10 Gear PumpK1K2K3K4K5K6K7561360611214151196310321781817162019181721456323334355922232426255

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-25Figure 9-10 Gear PumpItem Part Number Qty. Description Rev. 8444228 1 GEAR PUMP, (RED), (if equipped

HYDRAULIC COMPONENTS8042/10042/10054 312007329-2647 Use Kit K4 2 SCREW, (torque to 2.7-3.3 lb-ft/3.7-4.5 Nm)48 Use Kit K4 2 SADDLE BEARING49 Use Kit K

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-27Figure 9-10 Gear Pump (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTS8042/10042/10054 312007329-28Figure 9-10 Gear Pump624315910871112PH4171CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT P

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-29 Figure 9-10 Gear PumpItem Part Number Qty. Description Rev. 8444230 1 GEAR PUMP, (BLACK), (if equip

BOOM31200732 8042/10042/10054 2-7Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 1001098089 1 SECOND BOOM SECTION, (8042 &

HYDRAULIC COMPONENTS8042/10042/10054 312007329-30Figure 9-10 Gear PumpPH551140527436729282526229109109161123238109101712141913181521203031343534354524

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-31 Figure 9-10 Gear PumpItem Part Number Qty. Description Rev. 1001135002 1 GEAR PUMP, (GREY), (if equ

HYDRAULIC COMPONENTS8042/10042/10054 312007329-32K2 70023350 1 CONTROL KIT, (includes items 8 thru 23)K3 70002599 1 SEAL KIT, (includes items 10, 15

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-33 Figure 9-10 Gear Pump (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTS8042/10042/10054 312007329-34Figure 9-11 Fuel/Hydraulic Tank Assembly1234555667198999101111111213131415151718PA4940

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-35Figure 9-11 Fuel/Hydraulic Tank AssemblyItem Part Number Qty. Description Rev.1001100218 FUEL/HYDRAU

HYDRAULIC COMPONENTS8042/10042/10054 312007329-36Figure 9-12 Directional Control Valve1431312131082115116971061021410710810410510310310410510810710510

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-37Figure 9-12 Directional Control ValveItem Part Number Qty. Description Rev.1 1001103150 1 SECONDARY

HYDRAULIC COMPONENTS8042/10042/10054 312007329-38Figure 9-13 Brake Valve212220191817161415151426132524234914151617272228293031323332513435403938373641

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-39Figure 9-13 Brake ValveItem Part Number Qty. Description Rev. 1001106836 1 BRAKE VALVE, (includes al

EFFECTIVITY PAGE31200732 8042/10042/10054 iApril 4, 2012 - A - Original Issue of ManualAugust 17, 2012 - B - Revised ManualMarch 15, 2013 - C - Revise

BOOM8042/10042/10054 312007322-8N5 Note Ref ADD MYSTIK TETRIMOLY GREASE (14404793) TO ALL WEAR PADS AND ALL WEAR PAD SLIDE PATHWAYS. IF APPLICABLE, TH

HYDRAULIC COMPONENTS8042/10042/10054 312007329-4050 NSS 1 HOUSING51 NSS 2 SPOOL52 70023038 2 POPPETFigure 9-13 Brake Valve (Continued)Item Part Numbe

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-41Figure 9-13 Brake Valve (Continued)Item Part Number Qty. Description Rev.

HYDRAULIC COMPONENTS8042/10042/10054 312007329-42Figure 9-14 Side Tilt Carriage CylinderER785381642K1PY1582102101103103102101

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-43Figure 9-14 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev. 1001090134 1 SIDE TILT

HYDRAULIC COMPONENTS8042/10042/10054 312007329-44Figure 9-15 72 Inch 90 Degree Swing Carriage Cylinder2261201714211319121516211318104897K1PY1713101102

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-45Figure 9-15 72 Inch 90 Degree Swing Carriage CylinderItem Part Number Qty. Description Rev. 10011031

HYDRAULIC COMPONENTS8042/10042/10054 312007329-46Figure 9-16 Grapple Bucket CylinderK1PY143341256789161514131211321010418410110210310310417

HYDRAULIC COMPONENTS31200732 8042/10042/10054 9-47Figure 9-16 Grapple Bucket CylinderItem Part Number Qty. Description Rev. 70021393 2 GRAPPLE BUCKET

HYDRAULIC COMPONENTS8042/10042/10054 312007329-48This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 10 ELECTRICAL

BOOM31200732 8042/10042/10054 2-9Figure 2-3 Second Boom Section (Continued)Item Part Number Qty. Description Rev.

ELECTRICAL8042/10042/10054 3120073210-2Figure 10-1 Engine Compartment Electrical Installation1727253682126323440424549505153565860616268303302304301PH

ELECTRICAL31200732 8042/10042/10054 10-3Figure 10-1 Engine Compartment Electrical Installation (Continued)952545759606450150250350465666746PH599064656

ELECTRICAL8042/10042/10054 3120073210-4Figure 10-1 Engine Compartment Electrical InstallationItem Part Number Qty. Description Rev. 1001129650 Ref ELE

ELECTRICAL31200732 8042/10042/10054 10-567 4831700 1 SPRING LOCKWASHER, 6mm68 1001135710 1 STARTER GROUND CABLE, (if equipped for ULS) 1001133171 1

ELECTRICAL8042/10042/10054 3120073210-6Figure 10-2 Cab Electrical Installation2046GROUND WIRESGROUND WIRES252930FUSE PANELFUSE PANELNEUTRALSTARTRELAYB

ELECTRICAL31200732 8042/10042/10054 10-7Figure 10-2 Cab Electrical Installation (Continued)47FULL BEAM, (24C)FULL BEAM, (24C)TURN SIGNAL, (27)TURNSIGN

ELECTRICAL8042/10042/10054 3120073210-8Figure 10-2 Cab Electrical Installation (Continued)SECONDARY FUNCTION47FULL BEAM, (24C)FULL BEAM, (24C)TURN SIG

ELECTRICAL31200732 8042/10042/10054 10-9Figure 10-2 Cab Electrical Installation (Continued)47FULL BEAM, (24C)FULL BEAM, (24C)TURN SIGNAL, (27)TURNSIGN

ELECTRICAL8042/10042/10054 3120073210-10Figure 10-2 Cab Electrical InstallationItem Part Number Qty. Description Rev. 1001129650 Ref ELECTRICAL INSTAL

ELECTRICAL31200732 8042/10042/10054 10-11Figure 10-2 Cab Electrical Installation (Continued)Item Part Number Qty. Description Rev.

BOOM8042/10042/10054 312007322-10Figure 2-3 Second Boom Section1PH522079136231551667813813768137665433251515351454115151451532679137101371013109107104

ELECTRICAL8042/10042/10054 3120073210-12Figure 10-3 Cab Switches3142214211111213392PH5580OPEN CABENCLOSED CAB

ELECTRICAL31200732 8042/10042/10054 10-13Figure 10-3 Cab SwitchesItem Part Number Qty. Description Rev.2 4360569 2 BEZEL SWITCH, 5 POSITION3 4360690 1

ELECTRICAL8042/10042/10054 3120073210-14Figure 10-4 Work Lighting Installation

ELECTRICAL31200732 8042/10042/10054 10-15Figure 10-4 Work Lighting InstallationItem Part Number Qty. Description Rev. 1001130896 1 WORK LIGHTING INSTA

ELECTRICAL8042/10042/10054 3120073210-16Figure 10-5 Road Lighting Installation

ELECTRICAL31200732 8042/10042/10054 10-17Figure 10-5 Road Lighting InstallationItem Part Number Qty. Description Rev. 1001130894 1 ROAD LIGHTING INSTA

ELECTRICAL8042/10042/10054 3120073210-18103 7150690 1 TAIL/INDICATOR LIGHTNSS 2 TAIL LIGHT LENS SCREW 8036219 1 TAIL LIGHT LENS 8036221 1 BLINKER BUL

ELECTRICAL31200732 8042/10042/10054 10-19Figure 10-5 Road Lighting Installation (Continued)Item Part Number Qty. Description Rev.

ELECTRICAL8042/10042/10054 3120073210-20Figure 10-6 Rotating Beacon InstallationLEFTOUTRIGGERLEFTOUTRIGGERLOCKRELAYLOCKRELAYRELAYBOOMEXT.BOOMEXT.LOCKO

ELECTRICAL31200732 8042/10042/10054 10-21Figure 10-6 Rotating Beacon InstallationItem Part Number Qty. Description Rev. 1001130897 1 ROTATING BEACON I

BOOM31200732 8042/10042/10054 2-11 Figure 2-3 Second Boom SectionItem Part Number Qty. Description Rev.1 1001097721 1 SECOND BOOM SECTION, (10054)2

ELECTRICAL8042/10042/10054 3120073210-22Figure 10-7 Engine HarnessIF EQUIPPED FOR ULS

ELECTRICAL31200732 8042/10042/10054 10-23Figure 10-7 Engine Harness (Continued)IF EQUIPPED FOR ULS

ELECTRICAL8042/10042/10054 3120073210-24Figure 10-7 Engine HarnessItem Part Number Qty. Description Rev. 1001129759 1 ENGINE HARNESS, (IF EQUIPPED FOR

ELECTRICAL31200732 8042/10042/10054 10-2519 4460476 1 CONNECTOR 4460475 3 TERMINAL 4460458 3 PLUG20 1001125027 1 METRI-PACK CONNECTOR 8220124 3 TERM

ELECTRICAL8042/10042/10054 3120073210-26Figure 10-7 Engine HarnessIF EQUIPPED FOR LS9X3279T31611T87T887X30013HV11112HV31314T31210EC302EC3037X3018D305D

ELECTRICAL31200732 8042/10042/10054 10-27Figure 10-7 Engine Harness (Continued)IF EQUIPPED FOR LS10X52X56X54X53X5521SN11326X32427X34416X32915X34217X34

ELECTRICAL8042/10042/10054 3120073210-28Figure 10-7 Engine HarnessItem Part Number Qty. Description Rev. 1001133350 1 ENGINE HARNESS, (if equipped for

ELECTRICAL31200732 8042/10042/10054 10-29 1001116734 2 TERMINAL23 4460247 2 RING TERMINAL 4460247 1 RING TERMINAL24 1001116950 1 AMPSEAL 16 CONNECTO

ELECTRICAL8042/10042/10054 3120073210-30Figure 10-8 Cab Power Distribution Harness

ELECTRICAL31200732 8042/10042/10054 10-31Figure 10-8 Cab Power Distribution Harness (Continued)

BOOM8042/10042/10054 312007322-12Figure 2-4 Third Boom SectionPH5230234568971129713914756112211108042/10042

ELECTRICAL8042/10042/10054 3120073210-32 Figure 10-8 Cab Power Distribution Harness (Continued)

ELECTRICAL31200732 8042/10042/10054 10-33Figure 10-8 Cab Power Distribution HarnessItem Part Number Qty. Description Rev. 1001129762 1 CAB POWER DISTR

ELECTRICAL8042/10042/10054 3120073210-3458 70024248 1 2 FUSE MODULE59 70024249 1 FUSE TERMINAL, WITH SPRING CLIP60 70024250 3 FUSE TERMINAL, WITH S

ELECTRICAL31200732 8042/10042/10054 10-35Figure 10-8 Cab Power Distribution Harness (Continued)Item Part Number Qty. Description Rev.

ELECTRICAL8042/10042/10054 3120073210-36Figure 10-9 Dash/Throttle HarnessWIRELIST FROM/TO INFORMATIONWIRELIST FROM/TO INFORMATIONWIRE NAMEWIRE NAMESPO

ELECTRICAL31200732 8042/10042/10054 10-37Figure 10-9 Dash/Throttle HarnessItem Part Number Qty. Description Rev. 1001129760 1 DASH/THROTTLE HARNESS, (

ELECTRICAL8042/10042/10054 3120073210-38Figure 10-10 MAF/Water in Fuel HarnessC33CONN POSCONN POS1COLORGAUGE234MAF_SIGNALMAF_SIGNALVSENSOR_7VSENSOR_RT

ELECTRICAL31200732 8042/10042/10054 10-39Figure 10-10 MAF/Water in Fuel HarnessItem Part Number Qty. Description Rev. 1001130927 1 MAF/WATER IN FUEL H

ELECTRICAL8042/10042/10054 3120073210-40Figure 10-11 Outriggers Harness2F20622G61260ELEFT OUTRIGGER SWITCHLEFT OUTRIGGERSWITCH6360C642A646367 4 5360D1

ELECTRICAL31200732 8042/10042/10054 10-41Figure 10-11 Outriggers HarnessItem Part Number Qty. Description Rev. 7150723 1 OUTRIGGERS HARNESS, (10042),

BOOM31200732 8042/10042/10054 2-13Figure 2-4 Third Boom SectionItem Part Number Qty. Description Rev.1 7117113 1 THIRD BOOM SECTION, (8042 & 1004

ELECTRICAL8042/10042/10054 3120073210-42Figure 10-12 GPS Jumper HarnessWIRELIST FROM/TO INFORMATIONWIRELIST FROM/TO INFORMATIONFROM COMPONENTFROM COMP

ELECTRICAL31200732 8042/10042/10054 10-43Figure 10-12 GPS Jumper HarnessItem Part Number Qty. Description Rev. 1001102448 1 GPS JUMPER HARNESS, (10042

ELECTRICAL8042/10042/10054 3120073210-44Figure 10-13 Logic HarnessINSTR. PNL LTINSTR. PNL LTRED/WHT50B16RED/BLK6856A585760A61636264666567GREENGRY/ORGY

ELECTRICAL31200732 8042/10042/10054 10-45Figure 10-13 Logic HarnessItem Part Number Qty. Description Rev. 7150722 1 LOGIC HARNESS, (10054), (includes

ELECTRICAL8042/10042/10054 3120073210-46Figure 10-14 Boom Extend HarnessABBLACK WIREBLACK WIREGREEN WIREGREENWIRECWHITE WIREWHITE WIREGREEN WIREGREENW

ELECTRICAL31200732 8042/10042/10054 10-47Figure 10-14 Boom Extend HarnessItem Part Number Qty. Description Rev. 1001127226 1 BOOM EXTEND HARNESS, (100

ELECTRICAL8042/10042/10054 3120073210-48Figure 10-15 Work Lighting HarnessWIRECOLORREDREDREDRED11A1B1CBLACKBLACKBLACKBLACKBLACK2B12A2B32B22B4WIREGAGE/

ELECTRICAL31200732 8042/10042/10054 10-49Figure 10-15 Work Lighting HarnessItem Part Number Qty. Description Rev. 7150707 1 WORK LIGHTING HARNESS, (in

ELECTRICAL8042/10042/10054 3120073210-50Figure 10-16 Road Lighting HarnessRIGHT REAR WORK LTRIGHT REAR WORK LTRIGHT FRONT ROAD LTRIGHT FRONT ROADLT2A2

ELECTRICAL31200732 8042/10042/10054 10-51Figure 10-16 Road Lighting HarnessItem Part Number Qty. Description Rev. 7150741 1 ROAD LIGHTING HARNESS, (in

BOOM8042/10042/10054 312007322-14Figure 2-4 Third Boom Section1477148961851818910111212111089201212201514713181471618111212201512208914713717182351871

ELECTRICAL8042/10042/10054 3120073210-52This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 11 DECALS

DECALS8042/10042/10054 3120073211-2Figure 11-1 Cab & Frame Decals

DECALS31200732 8042/10042/10054 11-3Figure 11-1 Cab & Frame Decals (Continued)61626523781229283052593226246162246134PAP26300VIEW F-FVIEW C-CCCBBEF

DECALS8042/10042/10054 3120073211-4Figure 11-1 Cab & Frame DecalsItem Part Number Qty. Description Rev. 1001125360 Ref DECAL INSTALLATION, (8042),

DECALS31200732 8042/10042/10054 11-5 1001129509 1 LUBRICATION CHART DECAL, (10042)1001129508 1 LUBRICATION CHART DECAL, (10054)34 Ref RECTANGULAR MIRR

DECALS8042/10042/10054 3120073211-6K10 0274072 1 CUSTOMER DECAL KITFigure 11-1 Cab & Frame Decals (Continued)Item Part Number Qty. Description Re

DECALS31200732 8042/10042/10054 11-7Figure 11-1 Cab & Frame Decals (Continued)Item Part Number Qty. Description Rev.

DECALS8042/10042/10054 3120073211-8Figure 11-2 Boom Decals1401920101101118PH6090

DECALS31200732 8042/10042/10054 11-9Figure 11-2 Boom DecalsItem Part Number Qty. Description Rev. 1001125360 Ref DECAL INSTALLATION, (8042), (ANSI), (

BOOM31200732 8042/10042/10054 2-15 Figure 2-4 Third Boom SectionItem Part Number Qty. Description Rev.1 7117414 1 THIRD BOOM SECTION, (10054)2 71127

DECALS8042/10042/10054 3120073211-10This Page Intentionally Left Blank

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repair parts

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-1SECTION 13 PART NUMBER INDEX0100009 ...

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-210-331001117026 ... 10-24, 10-28, 10-49,

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-31001141427 ... 6-310011

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-41319722 ... 5-711319

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-54460466 10-24, 10-28, 10-33, 10-34, 10-37

BOOM8042/10042/10054 312007322-16Figure 2-5 Fourth Boom SectionPH524023124567812173917314161731118151116177824441324310178724421152222192020151910054

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-670022217 ... 5-15, 5-3370022218

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-770024547 ... 9-197002

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-87150685 ... 10-1771506

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-98035848 ... 9-21803

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-108278007 ...4-3, 4-5, 5-418278012

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number31200732 8042/10042/10054 13-118526203 ...5-75, 5-77852640

PART NUMBER INDEXPagePart Number PagePart Number PagePart NumberPagePart Number8042/10042/10054 3120073213-12

JLG Worldwide LocationsAn Oshkosh Corporation Companywww.jlg.com31200732JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 24

BOOM31200732 8042/10042/10054 2-17Figure 2-5 Fourth Boom SectionItem Part Number Qty. Description Rev.1 7117133 1 FOURTH BOOM SECTION, (10054)2 8303

EFFECTIVITY PAGE8042/10042/10054 31200732-ii

BOOM8042/10042/10054 312007322-18Figure 2-6 Extend ChainsPH525017791182222101721181920K116151413121245634568042/10042

BOOM31200732 8042/10042/10054 2-19Figure 2-6 Extend ChainsItem Part Number Qty. Description Rev. 7139690 2 EXTEND CHAIN & CLEVIS ASSY, (includes i

BOOM8042/10042/10054 312007322-20Figure 2-6 Extend ChainsFIRSTSECTIONSECONDSECTIONTHIRDSECTIONFOURTHSECTION10054

BOOM31200732 8042/10042/10054 2-21 Figure 2-6 Extend ChainsItem Part Number Qty. Description Rev. 7139690 2 THIRD BOOM SECTION EXTEND CHAIN & CLEV

BOOM8042/10042/10054 312007322-22Figure 2-7 Retract Chains8742735691517181916121413K1356410111PH44238042/10042

BOOM31200732 8042/10042/10054 2-23Figure 2-7 Retract ChainsItem Part Number Qty. Description Rev. 7139692 1 RETRACT CHAIN & CLEVIS ASSY, (includes

BOOM8042/10042/10054 312007322-24Figure 2-7 Retract ChainsS I D E V I E W O F B O O MFRONT874915148749PH4442716171820191323567356235641102111K11

BOOM31200732 8042/10042/10054 2-25 Figure 2-7 Retract ChainsItem Part Number Qty. Description Rev. 7139692 1 RETRACT CHAIN & CLEVIS ASSY, (include

BOOM8042/10042/10054 312007322-26Figure 2-8 Quick Attach5723164101103102104

BOOM31200732 8042/10042/10054 2-27Figure 2-8 Quick AttachItem Part Number Qty. Description Rev.7139864 1 QUICK ATTACH ASSY, (includes items 1 thru 7)

1Machine ConfigurationTwo configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Deca

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31200732 8042/10042/10054SECTION 3 ATTACHMENTS

ATTACHMENTS8042/10042/10054 312007323-2Figure 3-1 Tilt Carriage153PY0431624Before S/N 0160051822

ATTACHMENTS31200732 8042/10042/10054 3-3Figure 3-1 Tilt CarriageItem Part Number Qty. Description Rev. 1170021 1 50 IN TILT CARRIAGE, (includes items

ATTACHMENTS8042/10042/10054 312007323-4Figure 3-1 Tilt CarriageS/N 0160051822 & After

ATTACHMENTS31200732 8042/10042/10054 3-5 Figure 3-1 Tilt CarriageItem Part Number Qty. Description Rev. 1001146084 1 50 IN TILT CARRIAGE WITH LIFT LUG

ATTACHMENTS8042/10042/10054 312007323-6Figure 3-2 Side Tilt Carriage5621811104163152327871992092514317312624302928PAP2971212211262122

ATTACHMENTS31200732 8042/10042/10054 3-7Figure 3-2 Side Tilt CarriageItem Part Number Qty. Description Rev.1170054 1 50 IN SIDE TILT CARRIAGE, (includ

ATTACHMENTS8042/10042/10054 312007323-8Figure 3-3 50 In Side Shift CarriagePV2031242522232626555586154491616171777218319183191414131320212021111110101

ATTACHMENTS31200732 8042/10042/10054 3-9Figure 3-3 50 In Side Shift CarriageItem Part Number Qty. Description Rev. 1001142790 1 50 IN SIDE SHIFT CARRI

2General Information1. MACHINE IDENTIFICATIONMachines are identified by model and in some cases a combination of model, serial number (S/N) or regiona

ATTACHMENTS8042/10042/10054 312007323-10Figure 3-4 50 In Dual Fork Carriage109113115108128101127114114130120104104120102133134135131102120106121118117

ATTACHMENTS31200732 8042/10042/10054 3-11Figure 3-4 50 In Dual Fork CarriageItem Part Number Qty. Description Rev. 7301295 1 50 IN DUAL FORK CARRIAGE

ATTACHMENTS8042/10042/10054 312007323-12Figure 3-5 90 Degree Swing Carriage361820734253434263363121116111112115529292423211820131820142717271820171412

ATTACHMENTS31200732 8042/10042/10054 3-13Figure 3-5 90 Degree Swing CarriageItem Part Number Qty. Description Rev. 1001095418 1 90 DEGREE SWING CARRIA

ATTACHMENTS8042/10042/10054 312007323-14Figure 3-6 Sheet Material Handler1234567101102103104105106107PY1510

ATTACHMENTS31200732 8042/10042/10054 3-15Figure 3-6 Sheet Material HandlerItem Part Number Qty. Description Rev. 1001100227 1 SHEET MATERIAL HANDLER A

ATTACHMENTS8042/10042/10054 312007323-16Figure 3-7 ForksPV1550

ATTACHMENTS31200732 8042/10042/10054 3-17Figure 3-7 ForksItem Part Number Qty. Description Rev. 2340037 6 CUBING FORK, 48 IN X 2 IN X 2 IN, 11,640 LB

ATTACHMENTS8042/10042/10054 312007323-18Figure 3-8 Fork Mounted PlatformPY1640104101109114118106107108113105105105112103110115117111116 41026358712

ATTACHMENTS31200732 8042/10042/10054 3-19Figure 3-8 Fork Mounted PlatformItem Part Number Qty. Description Rev. 1001103637 1 FORK MOUNTED PERSONNEL PL

3271899671

ATTACHMENTS8042/10042/10054 312007323-20Figure 3-9 Lifting Hook5127643PH4612NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.

ATTACHMENTS31200732 8042/10042/10054 3-21Figure 3-9 Lifting HookItem Part Number Qty. Description Rev.1 91565094 1 LIFTING HOOK, (includes all items)

ATTACHMENTS8042/10042/10054 312007323-22Figure 3-10 Fork Pin Lock Installation12354PY1651

ATTACHMENTS31200732 8042/10042/10054 3-23Figure 3-10 Fork Pin Lock InstallationItem Part Number Qty. Description Rev. 1001093465 1 FORK PIN LOCK INSTA

ATTACHMENTS8042/10042/10054 312007323-24Figure 3-11 Buckets12PH4370

ATTACHMENTS31200732 8042/10042/10054 3-25Figure 3-11 BucketsItem Part Number Qty. Description Rev.1 1001100822 1 72 IN BUCKET, 1.0 YD³, (includes ite

ATTACHMENTS8042/10042/10054 312007323-26Figure 3-12 Grapple Bucket

ATTACHMENTS31200732 8042/10042/10054 3-27Figure 3-12 Grapple BucketItem Part Number Qty. Description Rev. 0930020 1 GRAPPLE BUCKET, (includes all item

ATTACHMENTS8042/10042/10054 312007323-28Figure 3-13 Truss BoomPY1540321

ATTACHMENTS31200732 8042/10042/10054 3-29Figure 3-13 Truss BoomItem Part Number Qty. Description Rev. 1001099902 1 12 FT TRUSS BOOM, (includes all ite

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ATTACHMENTS8042/10042/10054 312007323-30Figure 3-14 12 Ft Truss Boom with Winch2221232524232221201917161815456788910121311PAP3441

ATTACHMENTS31200732 8042/10042/10054 3-31Figure 3-14 12 Ft Truss Boom with WinchItem Part Number Qty. Description Rev. 1001099351 1 12 FT TRUSS BOOM W

ATTACHMENTS8042/10042/10054 312007323-32Figure 3-15 8 Ft MastPAP4080275 PSI2613251487121510918192016172124222311 634251454643K1K2K3K4K547101

ATTACHMENTS31200732 8042/10042/10054 3-33Figure 3-15 8 Ft Mast (Continued)2728333440393527283233344039272836373838374131302948584854614855565960625350

ATTACHMENTS8042/10042/10054 312007323-34Figure 3-15 8 Ft MastItem Part Number Qty. Description Rev.1001108668 1 8 FT MAST ASSY, (4500 LB), (includes a

ATTACHMENTS31200732 8042/10042/10054 3-3549 70022936 1 FLOW LIMITER50 70022937 1 FITTING, 45 DEGREE51 70022949 2 LOCKWASHER, M1052 70022950 2 HEX SOCK

ATTACHMENTS8042/10042/10054 312007323-36This Page Intentionally Left Blank

31200732 8042/10042/10054SECTION 4 ENGINE & ATTACHING PARTS

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-2Figure 4-1 Engine InstallationIF EQUIPPED FOR ULS223778891010111212131314151617181920211461161

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-3Figure 4-1 Engine InstallationItem Part Number Qty. Description Rev.1001121129 Ref ENGINE INS

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.31200732 8042/10042/10054 5SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . .

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-4Figure 4-1 Engine InstallationIF EQUIPPED FOR LS2810121320151751716104101102103163911141871422

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-5 Figure 4-1 Engine InstallationItem Part Number Qty. Description Rev.1001131382 Ref ENGINE IN

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-6Figure 4-2 Cummins EnginePAP26330K1K2IF EQUIPPED FOR ULS

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-7Figure 4-2 Cummins EngineItem Part Number Qty. Description Rev. 1001121233 1 CUMMINS ENGINE,

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-8Figure 4-2 Cummins EnginePAP26340K1K2IF EQUIPPED FOR LS

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-9 Figure 4-2 Cummins EngineItem Part Number Qty. Description Rev. 1001131343 1 CUMMINS ENGINE,

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-10Figure 4-3 Fuel Tank & Lines1255128891091010151155142011321202013514221517185191616171717

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-11Figure 4-3 Fuel Tank & LinesItem Part Number Qty. Description Rev.1001121256 Ref FUEL LI

ENGINE & ATTACHING PARTS8042/10042/10054 312007324-12Figure 4-3 Fuel Tank & LinesIF EQUIPPED FOR LS112234466788910111112121212121220130178PH58

ENGINE & ATTACHING PARTS31200732 8042/10042/10054 4-13 Figure 4-3 Fuel Tank & LinesItem Part Number Qty. Description Rev.1001121257 Ref FUEL L