Skytrak 6042 Operation Manual User Manual

8Model 6042 Origin 5/02Safety PracticesAvoidance SymbolsOH2320 OH2330OH2310 OH2270OH2280 OH2290Keep Lit CigarettesAwayKeep Away FromRotating Fan Blade

98Model 6042 Origin 5/02Emergency OperationsUSE IN CASE OF:BOOM LIFT LINE FAILURE (Lift Cylinders to Control Valve)BOOM EXTEND LINE FAILURE1. Clear th

Emergency Operations99Model 6042 Origin 5/0212. Return to the cab, fasten your seat belt and start the engine.13. Cycle the lift/lower cylinder severa

100Model 6042 Origin 5/02Emergency OperationsBOOM LOWER LINE FAILURE (Lift Cylinders to Control Valve)1. Clear the area of any unnecessary personnel.2

Emergency Operations101Model 6042 Origin 5/029. Check the hydraulic oil level and add oil if needed.10. Remove the blocking or support from the outer

102Model 6042 Origin 5/02Emergency Operations12. Tilt the carriage and/or attachment upward if necessary for clear-ance before retracting the boom.13.

Emergency Operations103Model 6042 Origin 5/02BOOM RETRACT LINE FAILURE1. Clear the area of any unnecessary personnel.2. Place the travel select lever

104Model 6042 Origin 5/02Emergency OperationsNOTE: If a replacement hose is not available, the adjacent boom extendline (Figure 64) can be used to rep

Emergency Operations105Model 6042 Origin 5/02Figure 642OA15601121

106Model 6042 Origin 5/02General MaintenanceGeneral MaintenanceThis section of the manual contains a maintenance schedule and checklistwith references

General Maintenance107Model 6042 Origin 5/0210 Hour IntervalsMaintenance Schedule And ChecklistDrain Fuel/WaterSeparatorCheck EngineCoolant LevelCheck

Safety Practices9Model 6042 Origin 5/02Avoidance Symbols (cont’d)OH2260 OH2250OH2240 OH2230OH2170Engage Parking BrakeDo Not Travel WithPersonnel In Wo

108Model 6042 Origin 5/02General MaintenanceAt First 50 Hours of Use50 Hour IntervalsChange Engine Oiland FilterChangeTransmissionFilterChange Hydraul

General Maintenance109Model 6042 Origin 5/02250 Hour Intervals500 Hour IntervalsChange AirFilterLubricatePivot PointsChange Engine Oil and FilterParag

110Model 6042 Origin 5/02General Maintenance1000 Hour IntervalsCheck Boom Chain Tension Inspect Wear PadsChange Transmission Oil AndFilterParagraphRef

General Maintenance111Model 6042 Origin 5/022000 Hour IntervalsChangeEngineCoolantParagraphRef.3BOH20702000

112Model 6042 Origin 5/02General MaintenanceLubricate the following greasefittings usingMulti-Purpose Grease (MPG)every 50 hours:A. Carriage pivot pin

General Maintenance113Model 6042 Origin 5/02Figure 662/2/IFIFABCFGHBJFFGGJKEDLubrication PointsOA1480

114Model 6042 Origin 5/02General MaintenanceNEVER operate the vehicle without the air cleaner assembly and both filtersin place.A. Filter Check(10 Hou

General Maintenance115Model 6042 Origin 5/023. Remove dust from vacuator valve (Figure 68, 1) by squeezing bot-tom of vacuator to allow loose particle

116Model 6042 Origin 5/02General MaintenanceTo change elements:1. Pull the air cleaner cover lock (Figure 69, 1) OUT, turn the aircleaner cover (2) co

General Maintenance117Model 6042 Origin 5/02Figure 70C. Air Intake System-Inspection(1000 Hour Intervals)Inspect the intake piping for cracked hoses,l

10Model 6042 Origin 5/02Safety Practices1. Seat BeltAlways fasten the seat belt before starting the engine.2. Clothing and Safety GearDO NOT wear loos

118Model 6042 Origin 5/02General MaintenanceA. Engine Coolant Level Check(10 Hour Intervals)1. Level the vehicle, ground the car-riage, place the trav

General Maintenance119Model 6042 Origin 5/02B. Drain And Flush Radiator(2000 Hour Intervals)1. Level the vehicle, ground thecarriage, place the travel

120Model 6042 Origin 5/02General MaintenanceNOTE: Attachahosetothepetcocktoallowdrainingdirectlyintoacontainer.4. Allow coolant to drain from the radi

General Maintenance121Model 6042 Origin 5/0212. Allow engine to cool to ambient temperature. Check radiator cool-ant level and top off completely. Rep

122Model 6042 Origin 5/02General Maintenance4. If oil is low, remove oil fill cap (Figure 75, 1) and add 15W40 motoroil that is equal to API, CD or CE

General Maintenance123Model 6042 Origin 5/02B. Oil And Filter Change(First 50 Hours)(250 Hour Intervals)1. Operate the engine untilwarm (approximately

124Model 6042 Origin 5/02General MaintenanceNOTE: The filter o-ring may stick to the filter head. Make sure the old o-ringis removed before installing

General Maintenance125Model 6042 Origin 5/02A. Drain Water From FuelWater Separator/Filter(10 Hour Intervals)Unlock and open the right rearengine acce

126Model 6042 Origin 5/02General MaintenanceB. Change Fuel Filter(500 Hour Intervals)The fuel filter must bechanged at shorter intervalswith evidence

General Maintenance127Model 6042 Origin 5/02C. Replace In-line Fuel Strainer(500 Hour Intervals)1. Unlock and open the right rearengine access door.2.

Safety Practices11Model 6042 Origin 5/024. Chemical HazardsA. Exhaust FumesFumes from the engine exhaust can cause death or seriouspersonal injury. DO

128Model 6042 Origin 5/02General MaintenanceD. Bleeding Fuel SystemAir must be vented from the fuel system whenever any component betweenthe fuel tank

General Maintenance129Model 6042 Origin 5/02The process to vent the high pressure fuel lines (Figure 82, 1) involvesenergizing the starter motor to ro

130Model 6042 Origin 5/02General MaintenanceA. Engine Fan Belt Check(1000 Hour Intervals)1. Ground the carriage,place the travel selectlever in (N) NE

General Maintenance131Model 6042 Origin 5/02A. Hydraulic System OilHydraulic system oil can be eithera hydraulic oil meeting therequirements of ISO Gr

132Model 6042 Origin 5/02General MaintenanceB. Hydraulic Oil Level Check(10 Hour Intervals)1. Be sure all cylinders are fullyretracted and oil is at r

General Maintenance133Model 6042 Origin 5/02C. Hydraulic Oil & Filter Change(First 50 Hours)(Filter Only)(1000 Hour Intervals)(Oil & Filter)Ch

134Model 6042 Origin 5/02General Maintenance4. Clean area around filter head (Figure 86, 1). Loosen but do notremove the nuts that secure the filter h

General Maintenance135Model 6042 Origin 5/02A. Transmission Oil Level Check(10 Hour Intervals)1. Level the vehicle, ground the car-riage, place travel

136Model 6042 Origin 5/02General MaintenanceB. Transmission Oil & Filter Change(First 50 Hours)(Filter Only)(1000 Hour Intervals)(Oil & Filter

General Maintenance137Model 6042 Origin 5/023. Allow the transmission to cool.4. Place a receptacle under the transmission drain plug (Figure 89, 1).R

12Model 6042 Origin 5/02Safety PracticesD. BatteryThe following WARNING is intended to supplement and does notreplace the warnings and information pro

138Model 6042 Origin 5/02General MaintenanceA. Axle Oil Level Check(250 Hour Intervals)1. Level the vehicle, ground the carriage, place the travel sel

General Maintenance139Model 6042 Origin 5/02B. Axle Oil Change(First 50 Hours)(1000 Hour Intervals)NOTE: At the 1000 Hour Interval Oil Change also ins

140Model 6042 Origin 5/02General MaintenanceA. Brake Disk Wear Check(1000 Hour Intervals)Check the brake disks for wearevery 1,000 hours of operation

General Maintenance141Model 6042 Origin 5/023. Attach a remote portable hydraulic pressurizing unit to the parkingbrake gauge port (Figure 92, 1) on t

142Model 6042 Origin 5/02General Maintenance5. Pressurize the parking brake with the pressurizing unit. Close theneedle valve on the pressurizing unit

General Maintenance143Model 6042 Origin 5/02Figure 94B. Rear Axle1. Working through the level plug hole (Figure 93, 1), carefully use ascrewdriver to

144Model 6042 Origin 5/02General MaintenanceA. Wheel End Oil LevelCheck(250 Hour Intervals)1. Position the vehicle on level ground, move the vehicle f

General Maintenance145Model 6042 Origin 5/02B. Wheel End Oil Change(First 50 Hours)(1000 Hour Intervals)1. Position the vehicle on level ground, move

146Model 6042 Origin 5/02General MaintenanceA. Tire Air Pressure Check(10 Hour Intervals)Check all four tires:1. Remove the valve stem cap.2. Check ti

General Maintenance147Model 6042 Origin 5/02B. Wheel Lug Nut Torque Check(First 50 Hours)1. Wire brush the area around the lug nuts if necessary. Ther

Safety Practices13Model 6042 Origin 5/025. Moving Parts HazardDO NOT place limbs near moving parts. Severing of any body part canresult.Turn OFF engin

148Model 6042 Origin 5/02General MaintenanceThe battery in this vehicle is a maintenance free type battery. It is shipped inthe vehicle filled with el

General Maintenance149Model 6042 Origin 5/02Battery ChargingUnder normal conditions, the engine alternator will have no problemkeeping the battery cha

150Model 6042 Origin 5/02General MaintenanceThe fuses and relays in this vehicle protect the electrical system. The fusesmost often fail if there is a

General Maintenance151Model 6042 Origin 5/02Figure 100No. Amp/Volt Circuit Protected140 Amp Main2 7.5 Amp Light Switch Relay3 10 Amp Instrument Cluste

152Model 6042 Origin 5/02General MaintenanceA. Boom Chain Tension Check(First 50 Hours)(1000 Hour Intervals)Check the boom chain tension by measuring

General Maintenance153Model 6042 Origin 5/02Before making any adjustments to the extend chains, check the followingmeasurement at the rear of the boom

154Model 6042 Origin 5/02General Maintenance7. If the measurement is more than 10.12" (257 mm), tighten theretract chain locknut (Figure 103, 1)

General Maintenance155Model 6042 Origin 5/0211. Measure the sag (Figure 104, 1) in the top boom extend chains (2)between the bottom of the chains and

156Model 6042 Origin 5/02General MaintenanceB. Top Boom Chain Tension Adjustment(As required)NOTE: Always perform the “Boom Chain Tension Check” start

General Maintenance157Model 6042 Origin 5/02Figure 1064. Start the vehicle and cycle the boom in and out several times. Withthe boom horizontal, fully

14Model 6042 Origin 5/02Safety Practices1. Preparation and PreventionKnow the location and function of all vehicle controls.Make sure all persons are

158Model 6042 Origin 5/02General MaintenanceC. Boom Chain Inspection(250 Hour Intervals)Under normal operating conditions the boom chains will need to

General Maintenance159Model 6042 Origin 5/02Inspection Guidelines1. Park the vehicle on level ground. Place the travel select lever in (N)NEUTRAL, pla

160Model 6042 Origin 5/02General MaintenanceElongationWhen the original length (Figure 108, 1) of 12.00" (305 mm) per foot ofnew chain has elonga

General Maintenance161Model 6042 Origin 5/02Turning or Protruding PinsHighly loaded chain, operating with inadequate lubrication can generateabnormal

162Model 6042 Origin 5/02General MaintenanceCracked PlatesInspect the chains very carefully, front and back as well as side to side,for any evidence o

General Maintenance163Model 6042 Origin 5/02D. Chain Lubrication(1000 Hour Intervals)After inspection and beforebeing returned to service,chains must

164Model 6042 Origin 5/02General MaintenanceE. Wear Pad Inspection(50 Hour Intervals)Visually inspect boom wearpads between the boomsections at the re

General Maintenance165Model 6042 Origin 5/02F. Wear Pad Replacement(As Wear Pad Indicators Indicate)Each boom pad (Figure 111, 1) is manufactured with

166Model 6042 Origin 5/02General MaintenanceStorageA. Before StoringPerformthefollowingstepspriortoplacingthevehicleinstorage:1. Clean the entire vehi

General Maintenance167Model 6042 Origin 5/026. Review and familiarize yourself and any other operator with all thesafe and proper operating procedures

Safety Practices15Model 6042 Origin 5/024. Underground HazardsKnow the location of all underground hazards before operating thisvehicle in a new area

168Model 6042 Origin 5/02Test ProceduresTest ProceduresTo test the function of the Stabil-TRAK system, read the Stabil-TRAKsystem test instructions on

Test Procedures169Model 6042 Origin 5/02Stabil-TRAK System Test ProceduresStep 1:a. Place the vehicle on a level surface with 0° sway.b. Have the boom

170Model 6042 Origin 5/02Test ProceduresStep 4:a. Use your left foot to depress the service brake pedal.b. Move the travel select lever to the (R) REV

Test Procedures171Model 6042 Origin 5/02Step 8:a. Depress the service brake pedal.b. Disengage the parking brake switch.c. With the range select lever

172Model 6042 Origin 5/02Test ProceduresTo check that the parking brake/transmission de-clutch system isfunctioning properly, perform the following te

Test Procedures173Model 6042 Origin 5/02Test 3 - Park Brake Hold Performancea. With the rated load of 6,000 lbs (2.721 Kg) on the forks, drivethe vehi

174Model 6042 Origin 5/02Test ProceduresIf the vehicle does not drive “straight,” the steering could be out-of-phase.Perform the following Four Wheel

Specifications175Model 6042 Origin 5/02SpecificationsEngine Crankcase Oil:Capacity with Filter Change...11 quarts (

176Model 6042 Origin 5/02SpecificationsAxles:Differential Housing Capacity ... 12.2 quarts (11,5 liters)Type of Fluid ...

Specifications177Model 6042 Origin 5/02With Standard 13.00 - 24 Tires:(A) Length (less forks)...232 inches (5

16Model 6042 Origin 5/02Safety Practices6. Carrying PersonnelUse only an approved work platform meeting the ASME B56.6standards for lifting and loweri

178Model 6042 Origin 5/02SpecificationsRating:...12V DC Negative GroundNumber of Batteries:.

Index179Model 6042 Origin 5/02AAccelerator Pedal ...23Accident Prevention Tags ...5Air Cleaner ...

Index180Model 6042 Origin 5/02FFalling Load Hazard ... 13, 19Fan Control ... 52Filter Change ...

Index181Model 6042 Origin 5/02PPark Brake Light ...37Park Brake Switch ...26Parking Brake ...

Index182Model 6042 Origin 5/02WWarning Indicator Lights ... 38Wear Pad Inspection ... 164Wear Pad Replacement ...

Accident Prevention TagsAccident Prevention Tags8990401 Origin 5/00OS2180

Accident Prevention TagsOS21808990401 Origin 5/00

Replacement ManualsIf the owner/operator or safety manuals that were originally shipped withyour vehicle are lost, stolen or need replacement, contact

Safety Practices17Model 6042 Origin 5/027. Tip Over HazardTraveling with the boom raised is dangerous and can cause tipover.Keep the boom as low as po

WARNING: Improper operation of this vehicle cancause injury or death. Only trained and authorized operatorsshould operate this vehicle.Before startin

18Model 6042 Origin 5/02Safety Practices9. Tire PressureMAINTAIN proper tire pressures at all times. An underpressurizedtire(s) adversely affects vehi

Safety Practices19Model 6042 Origin 5/0211.SlopesDO NOT park the vehicle on an incline and leave it unattended.• Driving across a slope is dangerous,

20Model 6042 Origin 5/02Safety PracticesDO NOT by-pass or disconnect any electrical or hydraulic circuits.Consult the OmniQuip Service Department or y

Safety Practices21Model 6042 Origin 5/02Figure 3WARNINGAllow no ridersAVOIDCRUSHING,falling offvehicle cancause deathor seriousinjury DO NOT JUMP. B

22Model 6042 Origin 5/02Safety PracticesFigure 4FALLING OFF ATTACHMENT,can result in death orserious injury.NOTE: Hazard/Emergency Information related

Operation23Model 6042 Origin 5/02OperationAccelerator Pedal(Figure 5)Pressing down the accelerator pedal (Figure 5, 1) increases engine andhydraulic s

24Model 6042 Origin 5/02OperationIgnition Switch(Figure 6)Using the ignition switch key (Figure 6, 1), the switch may be turnedclockwise from the OFF

Operation25Model 6042 Origin 5/02Steering Select Switch(Figure 7)This vehicle has one steering select switch (Figure 7, 1) with threepositions. The sw

26Model 6042 Origin 5/02OperationPark Brake Switch(Figure 8)The Parking Brake Switch (Figure 8, 1) has two positions:ENGAGED... toggle switch

Operation27Model 6042 Origin 5/02Neutral Lock Lever(Figure 9)The Travel Select Lever (Figure 9, 1) is equipped with a neutral lock. TheNeutral Lock Le

Table of Contents1ã 2002 OmniQuip Textron Inc.IntroductionThe Manual...2Replacement Parts...2Rep

28Model 6042 Origin 5/02OperationTravel Select Lever(Figure 10)The Travel Select Lever (Figure 10, 1) has three positions to select directionof travel

Operation29Model 6042 Origin 5/02Gear Select Lever(Figure 11)The Gear Select Lever (Figure 11, 1) has a twist grip handle with fourpositions. Vehicles

30Model 6042 Origin 5/02OperationBoom Control Lever(Figure 12)The boom control lever (Figure 12, 1) is a joystick with variable motion fromthe center

Operation31Model 6042 Origin 5/02Attachment Tilt and Frame Sway Control Lever(Figure 13)The attachment tilt and frame sway control (Figure 13, 1) is a

32Model 6042 Origin 5/02OperationSeat Belt(Figure 14)IMPORTANT! Inspect the seat belt every time it is used, looking for cut orworn webbing, or any de

Operation33Model 6042 Origin 5/02Operator’s Seat Adjustment(Figure 15)The operator’s seat (Figure 15, 1) can be adjusted three ways:A. Fore and Aft Ad

34Model 6042 Origin 5/02OperationHourmeter(Figure 16)The hourmeter (Figure 16, 1) records engine operating hours and has atotal readout of 9,999.99 ho

Operation35Model 6042 Origin 5/02Instrument Cluster Light Test(Figure 17)Test the bulbs in the instrument cluster before starting the engine.Turn the

36Model 6042 Origin 5/02OperationFunction Indicator LightsA. Stabil-TRAK Indicator Light(Figure 18)The Stabil-TRAK light (Figure 18, 1) will come ON w

Operation37Model 6042 Origin 5/02B. Park Brake Light(Figure 19)The park brake light (Figure 19, 1) illuminates any time the park brake isappliedandthe

2Model 6042 Origin 5/02IntroductionIntroductionThis Owners/Operators Manual provides the information you need toproperly operate and maintain this veh

38Model 6042 Origin 5/02OperationWarning Indicator LightsThere are five additional indicator lights in the instrument cluster that willilluminate duri

Operation39Model 6042 Origin 5/02C. Hydraulic Oil Temperature Warning Indicator Light(Figure 21)The hydraulic oil temperature light (Figure 21, 1) ill

40Model 6042 Origin 5/02OperationE. Alternator Charging Warning Indicator Light(Figure 22)The alternator charging light (Figure 22, 1) illuminates whe

Operation41Model 6042 Origin 5/02Frame Level Indicator(Figure 23)The indicator (Figure 23, 1) is mounted on the top inside of the Operator'sProte

42Model 6042 Origin 5/02OperationRear View Mirrors(Figure 25)Two rear view mirrors are provided to aid the operator's rear vision. Arectangular f

Operation43Model 6042 Origin 5/02Auxiliary Attachment Control Lever(Figure 26)The auxiliary attachment control lever (Figure 26, 1) controls the funct

44Model 6042 Origin 5/02OperationWorklight Switch (Front, Rear & Boom Worklights)(Figure 27)This three position rocker switch (Figure 27, 1) contr

Operation45Model 6042 Origin 5/02Beacon Light Switch(Figure 28)This rocker switch (Figure 28, 1) turns the beacon light ON and OFF. Theswitch (1) is l

46Model 6042 Origin 5/02OperationWorklight Switch (with Optional Road Lights)(Figure 29)This rocker switch (Figure 29, 1) activates the worklight syst

Operation47Model 6042 Origin 5/02Emergency Flashers(Figure 30)The emergency flashers switch (Figure 30, 1) is located in the upper switchbank on the r

Safety Practices3Model 6042 Origin 5/02Safety PracticesOmniQuip reserves the right to make changes on and to addimprovements upon its products at any

48Model 6042 Origin 5/02OperationTurn Signals(Figure 31)The directional signals are ACTIVATED from the lever (Figure 31, 1) on theright side of the st

Operation49Model 6042 Origin 5/02Windshield Wiper Control(Figure 32)This three position rocker switch (Figure 32, 1) controls the speed of thewindshie

50Model 6042 Origin 5/02OperationRoof Wiper Control(Figure 33)This rocker switch (Figure 33, 1) turns the roof wiper ON and OFF. Thisswitch is located

Operation51Model 6042 Origin 5/02Windshield & Roof Washer Control(Figure 33)This rocker switch (Figure 33, 2) is spring loaded to return to the OF

52Model 6042 Origin 5/02OperationCab Heater & Fan Control(Figure 34)The cab heater controls (Figure 34, 1) are located directly below the switchba

Operation53Model 6042 Origin 5/02Rear Window Latch(Figure 35)The rear window (Figure 35, 1) can be partially opened and secured inplace with the rear

54Model 6042 Origin 5/02Operation1. Check safety belt for damage. Check for frayed or cut seat belt web-bing, damaged buckles or loose mounting bracke

Operation55Model 6042 Origin 5/021. Enter the cab using the hand holds and adjust the seat for comfort-able operation.2. Adjust the mirrors to obtain

56Model 6042 Origin 5/02OperationThe engine is equipped with a 120 volt 750 watt block heater. Block heatersare recommended when temperatures drop bel

Operation57Model 6042 Origin 5/029. If using starting fluid with mechanical or electrical metering equip-ment:• Turn the ignition switch to the START

4Model 6042 Origin 5/02Safety PracticesSignal WordA signal word is a distinctive word located on hazard decals and usedthroughout this manual that ale

58Model 6042 Origin 5/02Operation• Turn the ignition switch (Figure 36, 1) to the START (2) position toengage the starter motor. After the engine has

Operation59Model 6042 Origin 5/02Jump starting at the battery or battery replacement is required when thebattery is discharged to the point where the

60Model 6042 Origin 5/02OperationMake sure the vehicle is level to assure an accurate fuel level reading. Thefuel tank is capable of holding 37 gallon

Operation61Model 6042 Origin 5/02Fuel Cap(Figure 38)Unlock the fuel cap (Figure 38, 1) through the fuel cap access hole (2) in thecover on the hydraul

62Model 6042 Origin 5/02OperationUnderstanding the Stabil-TRAK SystemThe following describes the three basic modes of thepatented Stabil-TRAK system.

Operation63Model 6042 Origin 5/02Locked Mode(Figure 40)With the boom above40° (Figure 40, 1) and by activating one or more of thefunctions (as follows

64Model 6042 Origin 5/02OperationFinal Positioning Mode(Figure 41)With the boom above40° (Figure 41, 1), the Stabil-TRAK System is now inthe FINAL POS

Operation65Model 6042 Origin 5/02Starting Travel1. Enter the operator cab, fasten the seat belt, start the engine, applythe service brake pedal and di

66Model 6042 Origin 5/02OperationChanging Travel Direction1. Stop the vehicle by applying the service brakes.2. Grasp the travel select lever (Figure

Operation67Model 6042 Origin 5/02Shifting Gears1. Rotate the twist grip of the gear select lever to the next desiredgear. The transmission has four fo

Safety Practices5Model 6042 Origin 5/02Before beginning any maintenance or service, place an Accident PreventionTag (Figure 1, 1) on both the starter

68Model 6042 Origin 5/02OperationStopping Travel1. Apply the service brake pedal and downshift the vehicle to a lowergear if necessary to slow the veh

Operation69Model 6042 Origin 5/02Steering Modes(Figure 45)IMPORTANT! DO NOT change steering modes unless you are at acomplete stop and all four tires

70Model 6042 Origin 5/02OperationFour Wheel Steer IndexingIf the vehicle does not drive “straight,” the steering could be “outofphase.”Perform the “Fo

Operation71Model 6042 Origin 5/022. Front Wheel Steering(Figure 47)The front wheels will steer in the direction that the steering wheel is turned.The

72Model 6042 Origin 5/02Operation3. Crab Steering(Figure 48)All wheels will steer in the same direction that the steering wheel is turned.This steerin

Operation73Model 6042 Origin 5/024. Maximum Fork Sweep(Figure 49)Figure 49Leveling FrameWhen placing a load while on a slope, use the frame sway contr

74Model 6042 Origin 5/02OperationQuick AttachThis vehicle is equipped with a quick attach system for easy attachmentchanging.Attachment RemovalBe sure

Operation75Model 6042 Origin 5/02Attachment ReconnectBe sure you are performing this procedure on level ground.1. Position the vehicle directly behind

76Model 6042 Origin 5/02OperationThe individual capacity charts are located inside a booklet (Figure 51, 1) onthe right side of the front dash. Capaci

Operation77Model 6042 Origin 5/02As the boom is extended, boom extend letters will appear on the left side ofthe boom visible to the operator. The let

6Model 6042 Origin 5/02Safety PracticesThe following symbol definitions will help you understand all hazardrelated decals used on this vehicle.Instruc

78Model 6042 Origin 5/02OperationReading The Capacity ChartExample:1. The operator has placed the load onto the forks, fully retracted theboom, positi

Operation79Model 6042 Origin 5/02Standard Carriage Capacity ChartFigure 53DCBAWITH OMNIQUIP MANUFACTUREDSTANDARD CARRIAGES ONLYASME B56.6b -1998411034

80Model 6042 Origin 5/02OperationSide Tilt Carriage Capacity ChartFigure 541511182128.410°0°DCBAE0 ft812162024428122024283236400 ft844WITH OMNIQUIP MA

Operation81Model 6042 Origin 5/02Swing Carriage Capacity ChartFigure 55WITH OMNIQUIP MANUFACTUREDSWING CARRIAGES ONLYASME B56.6b -199841103466042SAFET

82Model 6042 Origin 5/02Operation12 Foot Truss Boom Capacity ChartFigure 56WITH OMNIQUIP MANUFACTURED12 FT. TRUSS BOOM ONLYASME B56.6b -19984110347604

Operation83Model 6042 Origin 5/02All approved forks for this vehicle are marked with a maximum load capacityrating. This rating (Figure 57, 1) is stam

84Model 6042 Origin 5/02OperationTo pick a load, tilt the carriage forward so the forks hang freely on the forkshaft. Move the forks inward or outward

Operation85Model 6042 Origin 5/02This vehicle is designed to lift and transport materials and in many casesshould not be used to elevate personnel. On

86Model 6042 Origin 5/02OperationElevating Personnel1. Make sure there are no overhead obstructions or electrical wiresabove the platform before lifti

Operation87Model 6042 Origin 5/02Numerous attachments, marketed by OmniQuip are available for thisvehicle. The capacity charts attached to this vehicl

Safety Practices7Model 6042 Origin 5/02Hazard Symbols-OH2110OH2120OH2300OH2130OH2140OH2150OH2161Lead Acid BatteriesGenerate ExplosiveGasesRotating Fan

88Model 6042 Origin 5/02Operation1. Bring the vehicle to a complete stop using the service brakes.2. Park the vehicle on level ground.3. Place the tra

Emergency Operations89Model 6042 Origin 5/02Emergency OperationsTowing a disabled vehicle should only be attempted after exhausting allother options.

90Model 6042 Origin 5/02Emergency Operations4. Position the towing vehicle in place. Attach any chains needed tosecure the disabled vehicle.5. Attach

Emergency Operations91Model 6042 Origin 5/028. Clear the area of all unnecessary personnel.9. Carefully remove the wheel blocks from each of the four

92Model 6042 Origin 5/02Emergency OperationsThis section discusses emergency boom lowering procedures:Part I In case of loss of engine power or hydrau

Emergency Operations93Model 6042 Origin 5/02Part ll - Hydraulic Line FailureIn case of hydraulic line failure, there are step-by-step procedures avail

94Model 6042 Origin 5/02Emergency OperationsableNORMAL STEPSEMERGENCY STEPSHYDRAULICLINETHATFAILEDFOLLOWTHIS STEPIF PARTSAREAVAILABLEFOLLOWTHIS STEPIF

Emergency Operations95Model 6042 Origin 5/021. Clear the area of any unnecessary personnel.2. Place the travel select lever in (N) NEUTRAL, move the n

96Model 6042 Origin 5/02Emergency Operations6. Replace the failed hydraulic line (Figure 61) with a new part.• Boom Retract Line (1)• Boom Extend Line

Emergency Operations97Model 6042 Origin 5/02Figure 612OA156013443112