Skytrak 6036 Tier II Operation Manual User Manual

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Summary of Contents

Page 1 - Operator & Safety

Operator & SafetyManualKeep this manual with machine at all times.An Oshkosh Corporation CompanyModel6036 Tier IIS/N 0160004110thru016003777831260

Page 2 - Proposition 65 Warning

4Model 6036Safety PracticesSignal WordA signal word is a distinctive word located on hazard decals and used throughout this manual that alerts the vie

Page 3 - REVISION LOG

94Model 6036Emergency OperationsBOOM LOWER LINE FAILURE (Lift Cylinders to Control Valve)1. Clear the area of any unnecessary personnel.2. Place the

Page 4

Emergency Operations95Model 60369. Check the hydraulic oil level and add oil if needed.10. Remove the blocking or support from the outer boom.11. Retu

Page 5 - Read This First

96Model 6036Emergency Operations12. Tilt the carriage and/or attachment upward if necessary for clearance before retracting the boom.13. SLOWLY RETRAC

Page 6 - Other Publications Available

Emergency Operations97Model 6036BOOM RETRACT LINE FAILURE 1. Clear the area of any unnecessary personnel.2. Place the travel select lever in (N) NEUTR

Page 7 - Table of Contents

98Model 6036Emergency OperationsNOTE: If a replacement hose is not available, the adjacent boom extend line (2) can be used to replace the failed boom

Page 8 - Replacement Parts

Emergency Operations99Model 60362OA12401121

Page 9 - Hazard Classification System

100Model 6036General MaintenanceGeneral MaintenanceThis section of the manual contains a maintenance schedule and checklist with references to pertine

Page 10 - CAUTION:

General Maintenance101Model 603610 Hour IntervalsMaintenance Schedule And ChecklistDrain Fuel/Water SeparatorCheck Engine Coolant LevelCheck Engine Oi

Page 11 - New or Additional Operators

102Model 6036General MaintenanceAt First 50 Hours of Use50 Hour IntervalsChange Engine Oiland FilterChange Transmission FilterChange HydraulicFilterCh

Page 12 - Instructional Symbols

General Maintenance103Model 6036250 Hour Intervals500 Hour IntervalsChange Air FilterLubricate Pivot PointsChange Engine Oil and FilterParagraph Ref.2

Page 13 - Hazard Symbols

Safety Practices5Model 6036Before beginning any maintenance or service, place an Accident Prevention Tag (1) on both the starter key switch (2) and th

Page 14 - Avoidance Symbols

104Model 6036General Maintenance1000 Hour IntervalsCheck Boom Chain Tension Inspect Wear PadsChange Transmission Oil And FilterParagraph Ref.15A 15E 8

Page 15 - Avoidance Symbols (cont’d)

General Maintenance105Model 60362000 Hour IntervalsChange Engine CoolantParagraph Ref.3BOH20702000

Page 16 - Personal Considerations

106Model 6036General MaintenanceLubricate the following grease fittings using Multi-Purpose Grease (MPG)every 50 hours:A. Carriage pivot pins ...

Page 17

General Maintenance107Model 6036ABCDEFGHIBJFFGGJFIK2/2/Lubrication PointsOA1260

Page 18

108Model 6036General MaintenanceNEVER operate the vehicle without the air cleaner assembly and both filters in place.A. Filter Check(10 Hour Intervals

Page 19 - MOVING PARTS can entangle

General Maintenance109Model 60363. Remove dust from vacuator valve (4) by squeezing bottom of vacu-ator to allow loose particles to fall out. Replace

Page 20 - Operational Considerations

110Model 6036General MaintenanceTo change elements:1. Pull the air cleaner cover lock (1) OUT, turn the air cleaner cover (2) counter-clockwise and re

Page 21

General Maintenance111Model 6036C. Air Intake System-Inspection (1000 Hour Intervals)Inspect the intake piping for cracked hoses, loose clamps or punc

Page 22 - 6. Elevating Personnel

112Model 6036General MaintenanceA. Engine Coolant Level Check (10 Hour Intervals)1. Level the vehicle, ground the carriage, place the travel select le

Page 23 - 8. Emergency Exit Rear Window

General Maintenance113Model 6036B. Drain And Flush Radiator (2000 Hour Intervals)1. Level the vehicle, ground the carriage, place the travel select le

Page 24 - 10.Do Not Jump

6Model 6036Safety PracticesThe following symbol definitions will help you understand all hazard related decals and load charts used on this vehicle. I

Page 25

114Model 6036General MaintenanceNOTE: Use the hose attached to the petcock to allow draining directly into a container.4. Allow coolant to drain from

Page 26 - Equipment Considerations

General Maintenance115Model 6036Engine Oil RecommendationsThe use of quality engine oil combined with the appropriate oil and filter change intervals

Page 27

116Model 6036General Maintenance4. If oil is low, remove oil fill cap (1) and add 15W40 motor oil that at least meets the manufacturers minimum recomm

Page 28

General Maintenance117Model 6036B. Oil And Filter Change (First 50 Hours)(250 Hour Intervals)1. Operate the engine until warm (approximately 5 minutes

Page 29 - Operator Controls

118Model 6036General MaintenanceNOTE: The filter o-ring may stick to the filter head. Make sure the old o-ring is removed before installing the new fi

Page 30

General Maintenance119Model 6036A. Drain Water From Fuel Water Separator/Filter (10 Hour Intervals)Unlock and open the right rear engine access door.

Page 31

120Model 6036General MaintenanceB. Change Fuel Filter (500 Hour Intervals)The fuel filter must be changed at shorter intervals with evidence of water

Page 32

General Maintenance121Model 6036C. Replace In-line Fuel Strainer(250 Hour Intervals)1. Unlock and open the right rear engine access door.2. The in-lin

Page 33

122Model 6036General MaintenanceD. Bleeding Fuel SystemAir must be vented from the fuel system whenever any component between the fuel tank and the in

Page 34

General Maintenance123Model 6036The process to vent the high pressure fuel lines (6) involves energizing the starter motor to rotate the crankshaft wh

Page 35

Safety Practices7Model 6036Hazard Symbols-OH2110OH2120OH2300OH2130OH2140OH2150OH2161Lead Acid Batteries Generate Explosive GasesRotating Fan Blades Ca

Page 36

124Model 6036General MaintenanceA. Engine Fan Belt Check(1000 Hour Intervals)1. Ground the carriage, place the travel select lever in (N) NEUTRAL, mov

Page 37

General Maintenance125Model 6036A. Hydraulic System OilHydraulic system oil can be either a hydraulic oil meeting the requirements of ISO Grade 46 or

Page 38

126Model 6036General MaintenanceB. Hydraulic Oil Level Check(10 Hour Intervals)1. Be sure all cylinders are fully retracted and oil is at room tempera

Page 39

General Maintenance127Model 6036C. Hydraulic Oil & Filter Change(First 50 Hours)(Filter Only)(1000 Hour Intervals)(Oil & Filter)Change the hyd

Page 40 - Instruments and Indicators

128Model 6036General Maintenance4. Clean area around filter head (1). Loosen but do not remove the nuts that secure the filter head to the hydraulic t

Page 41

General Maintenance129Model 6036A. Transmission Oil Level Check(10 Hour Intervals)1. Level the vehicle, ground the carriage, place travel select lever

Page 42

130Model 6036General MaintenanceB. Transmission Oil & Filter Change(First 50 Hours)(Filter Only)(1000 Hour Intervals)(Oil & Filter)Change the

Page 43

General Maintenance131Model 60363. Allow the transmission to cool.4. Place a receptacle under the transmission drain plug (3). Remove the drain plug a

Page 44

132Model 6036General MaintenanceA. Axle Oil Level Check(250 Hour Intervals)1. Level the vehicle, ground the carriage, place the travel select lever in

Page 45

General Maintenance133Model 6036B. Axle Oil Change(First 50 Hours)(1000 Hour Intervals)NOTE: At the 1000 Hour Interval Oil Change also inspect the bra

Page 46

8Model 6036Safety PracticesAvoidance SymbolsOH2320 OH2330OH2310OH2270OH2280OH2290Keep Lit Cigarettes AwayKeep Away From Rotating Fan BladesDo Not Rais

Page 47 - Optional Controls

134Model 6036General MaintenanceA. Brake Disc Wear Check(1000 Hour Intervals)Check the brake discs for wear every 1,000 hours of operation or yearly.I

Page 48

General Maintenance135Model 60363. Attach a remote portable hydraulic pressurizing unit to the parking brake gauge port (3) on the secondary function

Page 49

136Model 6036General Maintenance5. Pressurize the parking brake with the pressurizing unit. Close the needle valve on the pressurizing unit.6. Working

Page 50

General Maintenance137Model 6036B. Rear Axle1. Working through the level plug hole (1), carefully use a screwdriver to spread the brake discs apart.IM

Page 51

138Model 6036General MaintenanceA. Wheel End Oil Level Check(250 Hour Intervals)1. Position the vehicle on level ground, move the vehicle forward or b

Page 52

General Maintenance139Model 6036B. Wheel End Oil Change(First 50 Hours)(1000 Hour Intervals)1. Position the vehicle on level ground, move the vehicle

Page 53

140Model 6036General MaintenanceA. Tire Air Pressure Check(10 Hour Intervals)Check all four tires:1. Remove the valve stem cap.2. Check tire pressure

Page 54

General Maintenance141Model 6036B. Wheel Lug Nut Torque Check(First 50 Hours)1. Wire brush the area around the lug nuts if necessary. There are separa

Page 55

142Model 6036General MaintenanceThe battery in this vehicle is a maintenance free type battery. It is shipped in the vehicle filled with electrolyte a

Page 56

General Maintenance143Model 6036Battery ChargingUnder normal conditions, the engine alternator will have no problem keeping the battery or batteries c

Page 57 - Door Window Latch

Safety Practices9Model 6036Avoidance Symbols (cont’d)OH2260 OH2250OH2240 OH2230OH2170Engage Parking BrakeDo Not Travel With Personnel In Work Platform

Page 58 - Pre-Operation Inspection

144Model 6036General MaintenanceThe fuses and relays in this vehicle protect the electrical system. The fuses most often fail if there is a short or g

Page 59 - Normal Starting

General Maintenance145Model 6036No. Amp/Volt Color Circuit Protected340 Amp Orange Main4 7.5 Amp Brown Light Switch Relay5 10 Amp Red Instrument Clust

Page 60 - Cold Starting

146Model 6036General MaintenanceCold Start Grid Heater Fuses (Optional)The two 125 amp fuses (1) that protect the cold start grid heater are located i

Page 61

General Maintenance147Model 6036This Page Intentionally Left Blank

Page 62 - Jump Starting

148Model 6036General MaintenanceA. Boom Chain Tension Check(First 50 Hours)(1000 Hour Intervals)Check the boom chain tension by measuring the top boom

Page 63 - WARNING: Engine fuel is

General Maintenance149Model 6036Before making any adjustments to the extend chains, check the following measurement at the rear of the boom.4. Start t

Page 64

150Model 6036General Maintenance7. If the measurement is more than 8.5" (216 mm), tighten the retract chain locknut (1) located on the bottom of

Page 65 - Operating

General Maintenance151Model 603611. Measure the sag (3) in the top boom extend chains (4) between the bottom of the chains and the top of the intermed

Page 66

152Model 6036General MaintenanceB. Top Boom Chain Tension Adjustment(As required)NOTE: Always perform the “Boom Chain Tension Check” starting on page

Page 67

General Maintenance153Model 60364. Start the vehicle and cycle the boom in and out several times. With the boom horizontal, fully extend the boom and

Page 68

10Model 6036Safety Practices1. Seat BeltAlways fasten the seat belt before starting the engine.2. Clothing and Safety GearDO NOT wear loose clothing o

Page 69

154Model 6036General MaintenanceC. Boom Chain Inspection(250 Hour Intervals)Under normal operating conditions the boom chains will need to be inspecte

Page 70

General Maintenance155Model 6036Following are some examples of dynamic shock loading which can impose abnormal loads above the endurance limit of a le

Page 71

156Model 6036General MaintenanceInspection Guidelines1. Park the vehicle on level ground. Place the travel select lever in (N) NEUTRAL, place the neut

Page 72

General Maintenance157Model 6036ElongationWhen the original length (3) of 12.00" (305 mm) per foot of new chain has elongated from wear to a leng

Page 73

158Model 6036General MaintenanceTurning or Protruding PinsHighly loaded chain, operating with inadequate lubrication can generate abnormal frictional

Page 74 - Using The Capacity Chart

General Maintenance159Model 6036Cracked PlatesInspect the chains very carefully, front and back as well as side to side, for any evidence of cracked p

Page 75

160Model 6036General MaintenanceD. Chain Lubrication(1000 Hour Intervals)After inspection and before being returned to service, chains must be lubrica

Page 76

General Maintenance161Model 6036E. Wear Pad Inspection(50 Hour Intervals)Visually inspect boom wear pads between the boom sections at the rear and fro

Page 77

162Model 6036General MaintenanceF. Wear Pad Replacement(As Wear Pad Indicators Indicate)Each boom pad (1) is manufactured with a convenient wear pad i

Page 78

General Maintenance163Model 6036StorageA. Before StoringPerform the following steps prior to placing the vehicle in storage:1. Clean the entire vehicl

Page 79

Safety Practices11Model 6036C. Ether or High Energy Starting Aids (Optional)The engine utilizes a grid heating system inside the induction manifold fo

Page 80

164Model 6036General Maintenance6. Review and familiarize yourself and any other operator with all the safe and proper operating procedures contained

Page 81

Test Procedures165Model 6036Test ProceduresTo check that the parking brake/transmission de-clutch system is functioning properly, perform the followin

Page 82 - 3000 x 24

166Model 6036Test ProceduresTest 3 - Park Brake Hold Performancea. With the rated load of 6,000 lbs (2.721 Kg) on the forks, drive the vehicle forward

Page 83 - Elevating Personnel

Test Procedures167Model 6036If the vehicle does not drive “straight,” the steering could be out-of-phase. Perform the following Four Wheel Steer Index

Page 84

168Model 6036SpecificationsSpecificationsEngine Crankcase Oil:Capacity with Filter Change ... 10.5 quarts (10 liters

Page 85

Specifications169Model 6036Axles:Differential Housing Capacity...12.2 quarts (11,5 liters)Type of Fluid...

Page 86

170Model 6036SpecificationsWith Standard 13.00 - 24 Tires:(A) Length (less forks) ... 217 inches (5.512 mm)(B)

Page 87

Specifications171Model 6036Rating: ... 12V DC Negative GroundNumber of Batteries:Without Opti

Page 88 - Using Other Attachments

172Model 6036SpecificationsCummins:Model...B4.5T-99C Turbo ChargedHorsepower ...

Page 89 - Shut-Off

Index173Model 6036AAccelerator Pedal ...23Accident Prevention Tags ...5Air Cleaner ...

Page 90 - Towing A Disabled Vehicle

12Model 6036Safety PracticesE. BatteryThe following WARNING is intended to supplement and does not replace the warnings and information provided on th

Page 91

Index174Model 6036Filter Check ... 108Fork Ratings ... 76Fork Sweep ...

Page 92

Index175Model 6036Refueling ...57Relay ...144Relay Ratings ...

Page 93 - Emergency Boom Lowering

Index176Model 6036This Page Intentionally Left Blank

Page 94

Accident Prevention TagsAccident Prevention Tags8990401 Origin 5/00OS2180

Page 95

Accident Prevention TagsOS21808990401 Origin 5/00

Page 96

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Page 99

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: +1-717-485-5161Customer Support Toll Free: 1-877-554-5438Fax: +1-717-485-6417JLG

Page 100 - Emergency Operations

Safety Practices13Model 60365. Moving Parts HazardDO NOT place limbs near moving parts. Severing of any body part can result.Turn OFF engine and wait

Page 101

WARNING: Improper operation of this vehicle can cause injury or death. Only trained and authorized operators should operate this vehicle.Before start

Page 102

14Model 6036Safety Practices1. Preparation and PreventionKnow the location and function of all vehicle controls.Make sure all persons are away from th

Page 103

Safety Practices15Model 60364. Underground HazardsKnow the location of all underground hazards before operating this vehicle in a new area or worksite

Page 104

16Model 6036Safety Practices6. Elevating PersonnelUse only a compliant work platform meeting the ASME B56.6 standards for lifting and lowering personn

Page 105

Safety Practices17Model 60367. Tip Over HazardTraveling with the boom raised is dangerous and can cause tipover. Keep the boom as low as possible. Tra

Page 106 - General Maintenance

18Model 6036Safety Practices9. Tire PressureMAINTAIN proper tire pressures at all times. An underpressurized tire(s) adversely affects vehicle stabili

Page 107

Safety Practices19Model 603611.SlopesDO NOT park the vehicle on an incline and leave it unattended.• Driving across a slope is dangerous, as unexpecte

Page 108

20Model 6036Safety PracticesDO NOT by-pass or disconnect any electrical or hydraulic circuits. Consult the JLG Service Department or your local JLG Di

Page 109

Safety Practices21Model 6036WARNINGAllow no ridersAVOIDCRUSHING,falling offvehicle cancause deathor seriousinjury DO NOT JUMP. Brace yourself. Stay

Page 110

22Model 6036Safety PracticesItem Part Number Quantity Decal Description14110184 2 Moving Parts Warning2 4110172 1 Explosive Gases Warning3 4110389 1 E

Page 111

Operation23Model 6036OperationAccelerator PedalPressing down the accelerator pedal (8) increases engine and hydraulic speed of the vehicle. The pedal

Page 112 - 1. Lubrication Points

Revision Loga3126021Revision LogREVISION LOGFebruary, 2004 - A - Revised ManualFebruary 11, 2005 - B - Replaced all branding with JLG.February 24, 200

Page 113 - Lubrication Points

24Model 6036OperationIgnition SwitchUsing the ignition switch key (1), the switch may be turned clockwise from the OFF (2) position to the RUN (3) and

Page 114

Operation25Model 6036Steering Select SwitchThis vehicle has one steering select switch (5) with three positions. The switch is located in the lower sw

Page 115

26Model 6036OperationPark Brake SwitchThe Parking Brake Switch (1) has two positions:ENGAGED ... toggle switch downwardDISENGAGED ...

Page 116

Operation27Model 6036Neutral Lock LeverThe Travel Select Lever (2) is equipped with a neutral lock. The Neutral Lock Lever (3) locks the Travel Select

Page 117

28Model 6036OperationTravel Select LeverThe Travel Select Lever (1) has three positions to select direction of travel:F = FORWARD ...all t

Page 118 - 3. Engine Cooling System

Operation29Model 6036Gear Select LeverThe Gear Select Lever (2) has a twist grip handle with four positions. Vehicles have four forward gears and thre

Page 119

30Model 6036OperationBoom Control LeverThe boom control lever (1) is a joystick with variable motion from the center to control the boom functions:Boo

Page 120

Operation31Model 6036Attachment Tilt and Frame Sway Control LeverThe attachment tilt and frame sway control (2) is a joystick with four perpendicular

Page 121 - 4. Engine Oil And Filter

32Model 6036OperationSeat BeltIMPORTANT! Inspect the seat belt every time it is used, looking for cut or worn webbing, or any defect in the latch asse

Page 122

Operation33Model 6036Operator’s Seat AdjustmentThe operator’s seat (5) can be adjusted three ways:A. Fore and Aft AdjustmentPull the handle (6) outwar

Page 123

Revision Logb3126021

Page 124

34Model 6036OperationHourmeterThe hourmeter (1) records engine operating hours and has a total readout of 9,999.99 hours. It is located at the lower p

Page 125 - 5. Engine Fuel System

Operation35Model 6036Instrument Cluster Light TestTest the bulbs in the instrument cluster before starting the engine.Turn the ignition switch to the

Page 126

36Model 6036OperationFunction Indicator LightsA. Park Brake LightThe park brake light (1) illuminates any time the park brake is applied and the ignit

Page 127

Operation37Model 6036Warning Indicator LightsThere are five additional indicator lights in the instrument cluster that will illuminate during critical

Page 128

38Model 6036OperationC. Hydraulic Oil Temperature Warning Indicator LightThe hydraulic oil temperature light (1) illuminates when the hydraulic oil te

Page 129

Operation39Model 6036Frame Level IndicatorThe indicator (4) is mounted on the top inside of the Operator's Protective Structure (cab). This is a

Page 130 - 6. Engine Fan Belt

40Model 6036OperationBoom Angle IndicatorThe boom angle indicator is a plumb arrow (1) with angular graduations (2) from minus 10° to plus 80°. It is

Page 131 - 7. Hydraulic Oil and Filter

Operation41Model 6036Auxiliary Attachment Control LeverThe auxiliary attachment control lever (7) controls the functions of an optional attachment tha

Page 132

42Model 6036OperationWorklight Switch (Front, Rear & Boom Worklights)This three position rocker switch (1) controls the front, rear and boom workl

Page 133

Operation43Model 6036Beacon Light SwitchThis rocker switch (2) turns the beacon light ON and OFF. The switch (1) is located in the upper switch bank o

Page 134

Read This Firstc3126021Read This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to pro

Page 135

44Model 6036OperationWorklight Switch (with Optional Road lights)This rocker switch (1) activates the worklight system. The switch (1) is located in t

Page 136

Operation45Model 6036Emergency FlashersThe emergency flashers switch (2) is located in the upper switch bank on the right side dash panel.• To ACTIVAT

Page 137

46Model 6036OperationTurn SignalsThe directional signals are ACTIVATED from the lever (1) on the right side of the steering wheel. To activate the lef

Page 138 - 9. Axle Oil

Operation47Model 6036Windshield Wiper ControlThis three position rocker switch (8) controls the speed of the windshield wiper. This switch (8) is loca

Page 139

48Model 6036OperationSkylight Wiper ControlThis rocker switch (1) turns the skylight wiper ON and OFF. This switch is located in the lower switch bank

Page 140 - 10. Brake Disc Inspection

Operation49Model 6036Windshield & Skylight Washer ControlThis rocker switch (2) is spring loaded to return to the OFF position when released. This

Page 141

50Model 6036OperationCab Heater & Fan Control)The cab heater controls (1) are located directly below the switch banks on the right side dash panel

Page 142

Operation51Model 6036Rear Window LatchThe rear window (5) can be partially opened and secured in place with the rear window latch (6). To open the win

Page 143

52Model 6036Operation1. Check safety belt for damage. Check for frayed or cut seat belt web-bing, damaged buckles or loose mounting brackets. Make any

Page 144 - 11. Wheel End Oil

Operation53Model 60361. Enter the cab using the hand holds and adjust the seat for comfort-able operation.2. Adjust the mirrors to obtain the best rea

Page 145

Read This Firstd3126021This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representat

Page 146 - 12. Wheels and Tires

54Model 6036OperationThe engine is equipped with a 120 volt 750 watt block heater. Block heaters are recommended when temperatures drop below 10° F (-

Page 147

Operation55Model 60366. Turn the ignition switch to the START position to crank the starter.IMPORTANT! DO NOT crank the starting motor continuously fo

Page 148 - 13. Battery

56Model 6036OperationJump starting at the battery or battery replacement is required when the battery is discharged to the point where the battery wil

Page 149

Operation57Model 6036Make sure the vehicle is level to assure an accurate fuel level reading. The fuel tank is capable of holding 37 gallons (140 lite

Page 150

58Model 6036OperationFuel CapUnlock the fuel cap (1) through the fuel cap access hole (2) in the cover on the hydraulic oil/diesel fuel reservoir (3).

Page 151

Operation59Model 6036Starting Travel1. Enter the operator cab, fasten the seat belt, start the engine, apply the service brake pedal and disengage the

Page 152

60Model 6036OperationChanging Travel Direction1. Stop the vehicle by applying the service brakes.2. Grasp the travel select lever (1), pull it toward

Page 153

Operation61Model 6036Shifting Gears1. Rotate the twist grip of the gear select lever to the next desired gear. The transmission has four forward gears

Page 154 - 15. Boom Chains and Wear Pads

62Model 6036OperationSteering ModesIMPORTANT! DO NOT change steering modes unless you are at a complete stop and all four tires are in the “straight-a

Page 155

Operation63Model 6036Four Wheel Steer IndexingIf the vehicle does not drive “straight,” the steering could be ”out of phase.” Perform the “Four Wheel

Page 156

Table of Contents12005 JLG Industries, Inc.Revision LogIntroductionThe Manual...2Replacement Parts...

Page 157

64Model 6036Operation2. Front Wheel SteeringThe front wheels will steer in the direction that the steering wheel is turned. The rear wheels will remai

Page 158

Operation65Model 60364. Maximum Fork SweepLeveling FrameWhen placing a load while on a slope, use the frame sway control to keep the vehicle level. Th

Page 159

66Model 6036OperationQuick AttachThis vehicle is equipped with a quick attach system for easy attachment changing.Attachment RemovalBe sure you are pe

Page 160

Operation67Model 6036Attachment ReconnectBe sure you are performing this procedure on level ground.1. Position the vehicle directly behind the attachm

Page 161

68Model 6036OperationThe individual capacity charts are located inside a booklet (1) on the right side of the front dash. Capacity charts are provided

Page 162

Operation69Model 6036As the boom is extended, boom extend letters will appear on the left side of the boom visible to the operator. The letters are gr

Page 163

70Model 6036OperationReading The Capacity ChartExample:1. The operator has placed the load onto the forks, fully retracted the boom, positioned the ve

Page 164

Operation71Model 6036Standard Carriage Capacity ChartASME B56.6 - 2002 PART lll41102340 ft-281216202441216202428323640100 ft860364DCBA81215182470°50°

Page 165

72Model 6036OperationSide Tilt Carriage Capacity Chart41102350 ft81216202441216202428323640100 ft860364DCBA8121518SAFETY INSTRUCTIONSUse only with veh

Page 166

Operation73Model 6036Swing Carriage Capacity Chart41102360 ft812162024412162024283236-40 ft860364DCBA1113.518SAFETY INSTRUCTIONSUse only with vehicles

Page 167

2Model 6036IntroductionIntroductionThis Owners/Operators Manual provides the information you need to properly operate and maintain this vehicle.IMPORT

Page 168

74Model 6036Operation12 Foot Truss Boom Capacity Chart41102370 ft812162024412162024283236-40 ft860364DCBA24.512'2832364044485231.560°70°50°40°30°

Page 169 - Storage and Transport

Operation75Model 60363 Foot Truss Boom w/Winch Capacity Chart152128.410°0°DCBAE0 ft812162024428122024283236400 ft844WITH SKY TRAK APPROVEDTRUSS BOOM W

Page 170 - Transport

76Model 6036OperationAll approved forks for this vehicle are marked with a maximum load capacity rating. This rating (1) is stamped on the left edge o

Page 171 - Test Procedures

Operation77Model 6036To pick a load, tilt the carriage forward so the forks hang freely on the fork shaft. Move the forks inward or outward on the for

Page 172

78Model 6036Operationb. Width of the platform shall not be wider than the width of the vehicle, measured across the load bearing tires plus 10" (

Page 173

Operation79Model 603610. A body belt and lanyard is to have an attaching point for freedom of movement, and its length is to limit free fall to 5 feet

Page 174 - Specifications

80Model 6036Operation6. Be sure the vehicle is in a level position (side to side) before any operation is begun. Use the frame sway to level the vehic

Page 175

Operation81Model 6036Elevating Personnel1. Make sure there are no overhead obstructions or electrical wires above the platform before lifting.2. A tra

Page 176 - Vehicle Dimensions

82Model 6036OperationNumerous attachments, marketed by JLG are available for this vehicle. The capacity charts attached to this vehicles dash are to b

Page 177 - Electrical System

Operation83Model 60361. Bring the vehicle to a complete stop using the service brakes.2. Park the vehicle on level ground.3. Place the travel select l

Page 178

Safety Practices3Model 6036Safety PracticesJLG reserves the right to make changes on and to add improvements upon its products at any time without pub

Page 179 - Model 6036

84Model 6036Emergency OperationsEmergency OperationsTowing a disabled vehicle should only be attempted after exhausting all other options. Every effor

Page 180

Emergency Operations85Model 60364. Position the towing vehicle in place. Attach any chains needed to secure the disabled vehicle.5. Attach a remote po

Page 181

86Model 6036Emergency Operations8. Clear the area of all unnecessary personnel.9. Carefully remove the wheel blocks from each of the four tires. Tow t

Page 182

Emergency Operations87Model 6036This section discusses emergency boom lowering procedures:Part I In case of loss of engine power or hydraulic pump fa

Page 183

88Model 6036Emergency OperationsPart ll - Hydraulic Line FailureIn case of hydraulic line failure, there are step-by-step procedures available to assi

Page 184

Emergency Operations89Model 6036ableNORMAL STEPSEMERGENCY STEPSHYDRAULICLINETHATFAI LEDFOLLOW THIS STEP IF PARTS ARE AVAILABLEFOLLOW THIS STEP IF PART

Page 185 - TRANSFER OF OWNERSHIP

90Model 6036Emergency Operations1. Clear the area of any unnecessary personnel.2. Place the travel select lever in (N) NEUTRAL, move the neutral lock

Page 186

Emergency Operations91Model 603613. Shut off the engine.14. Completely remove the load from the carriage and/or attachment if you haven’t already done

Page 187

92Model 6036Emergency OperationsUSE IN CASE OF:BOOM LIFT LINE FAILURE (Lift Cylinders to Control Valve)BOOM EXTEND LINE FAILURE1. Clear the area of an

Page 188 - JLG Worldwide Locations

Emergency Operations93Model 603612. Return to the cab, fasten your seat belt and start the engine.13. Cycle the lift/lower cylinder several times to b

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