Skytrak 6042 Service Manual User Manual download pdf (Page 134)

100

101

Cab and Covers

4.14

Model 6042 Legacy Origin 7/02

4.3.7 Control Cable Replacement

a. Control Cable Removal

1. Park the vehicle on a firm, level surface. Set the park

brake, ground the carriage, place the travel select

lever in the (N) NEUTRAL position, place the neutral

lock lever in the (N) NEUTRAL LOCK position,

engage the parking brake and turn the engine OFF.

2. Place an Accident Prevention Tag on both the

ignition key switch and steering wheel, stating that

the vehicle should not be operated. (Refer to Section

1.5, “Accident Prevention Tag Usage.”)

3. Disconnect the battery negative (-) cable at the

battery negative (-) terminal.

4. Remove four button-head screws (Fig. 4-18, 1) and

remove the console panel (2).

5. Disconnect the control cables from the joystick

assemblies. Refer to Section 4.3.6, a. “Joystick

Assembly Removal.”

6. Remove six hex-head capscrews, six lockwashers

and six flat washers (Fig. 4-21, 1) securing the upper

(2) and lower (3) transmission covers to the frame.

Remove the covers.

Figure 4-21 Remove the Upper and Lower

Transmission Covers

Note: Record the distance (Fig. 4-22, 1) from the outer

jam nut to the end of the ferrule on all cables, to ensure

correct adjustment when reinstalling cables.

Note: Record the location, and label all cables to ensure

correct installation.

7. Disconnect the boom lift/lower control cable

(Fig. 4-22, 2):

a. Remove the spring pin (Fig. 4-22, 3) and anchor

pin. Save the spring pin and anchor pin for

installation.

b. Loosen and remove the inner jam nut (Fig. 4-22, 4),

and remove the boom lift/lower control cable from

the bracket. Save the jam nut for installation.

c. Route the cable through the opening at the

bottom of the frame.

8. Repeat Step 7 to remove the boom extend/retract

control cable (Fig. 4-22, 5).

Figure 4-22 Disconnect the Lift/Lower and

Boom Extend/Retract Control Cables

Note: Record the distance (Fig. 4-23, 1) from the outer

jam nut to the end of the ferrule on all cables, to ensure

correct adjustment when reinstalling cables.

Note: Record the location, and label all cables to ensure

correct installation.

MA8620

MA8481

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