Skytrak 6042 Service Manual User Manual download pdf (Page 58)

Boom

3.12

Model 6042 Legacy Origin 7/02

10. Pull the hose reel with hoses out the back of the

intermediate boom. Allow the hose reel assembly to

slide down the hoses and rest it on the floor.

11. Label and remove the hoses from the hose reel. The

center bolt (Fig. 3-25, 1) can remain in place to hold

the hose reel and side plates together.

a. Remove the 3/8-16 elastic locknut (Fig. 3-25, 2)

and 3/8" flat washer (3) from the lower retaining

shoulder bolt (4). While pulling the shoulder bolt

out, catch the spacers (5) from between the

plates as the bolt is removed. Pull the bolt out far

enough to remove the hoses from the hose reel.

b. After the hoses are removed from behind the

lower retaining bolt, insert the shoulder bolt

(Fig. 3-25, 4) through the plates, inserting the

spacers (5) between the plates as the bolt is

inserted. Reassemble the 3/8" flat washer (3)

and 3/8-16 elastic locknut (2) to hold the shoulder

bolt in place. DO NOT fully tighten at this time.

c. Remove the 1/2-13 elastic locknut (Fig. 3-25, 6)

from the upper retaining capscrew (7). While

pulling the capscrew out, catch the spacers (8)

from between the plates as the capscrew is

removed. Pull the capscrew out far enough to

remove the hoses from the hose reel. Make sure

that spacer (9) and washer (10) remain in place

between the inside two plates (11) of the hose

reel assembly.

d. After the hoses are removed, insert the capscrew

(Fig. 3-25, 7) through the plates, inserting the

spacers (8) between the plates as the capscrew

is inserted. Reassemble the 1/2-13 elastic

locknut (6) to hold the capscrew in place.

Figure 3-25 Hose Reel Retaining Hardware

12. At the front of the outer boom, label and remove the

auxiliary hoses (Fig. 3-26, 1 and 2) from the tube

assemblies (3) at the mounting plate. Plug the hose

ends and cap tube ends.

13. Label and remove the attachment tilt hoses

(Fig. 3-26, 4 and 5) from the tube assemblies (6) at

the mounting plate. Plug the hose ends and cap tube

ends.

Figure 3-26 Attachment Tilt and Auxiliary Hydraulic Hose

14. Pull the hose ends out from between the

intermediate boom and the outer boom and out the

rear of the boom.

15. Support the front of the extend/retract cylinder.

16. Remove the retaining ring (Fig. 3-27, 1) from one

side of the extend/retract cylinder rod end mounting

pin (2). Use a brass punch and a rawhide hammer to

remove the rod end pin from the mounting ears (3)

on the intermediate boom.

17. Inspect the pin (Fig. 3-27, 2) for wear or damage.

Use fine emery cloth to repair minor nicks or

corrosion. If the pin is damaged, replace it. Save the

retaining ring.

MH1491

MA9890

FRONT

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Skytrak 6042 Service Manual User Manual Page 58

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