Skytrak 6042 Service Manual User Manual download pdf (Page 81)

100

101

3.35

Model 6042 Legacy Origin 7/02

Boom

3.3.6 Inner Boom Installation

IMPORTANT: Light lubrication of the boom wear

surfaces with a rust inhibitor/lubricant such as LPS 3 or

equivalent is recommended to keep the boom wear

surfaces lubricated properly. Light lubrication of the boom

wear surfaces is also recommended in salt air climates

and when the vehicle is stored, to help prevent rusting.

1. Stretch the attachment tilt and auxiliary hydraulics

hoses out straight on a flat surface. Measure from

the male end (Fig. 3-77, 1) of each hose back 196"

(498 cm) and apply tape (2) around each hose at

that point. The tape is for proper tensioning of the

hoses during reassembly of the hose clamps.

Figure 3-77 Hose Measurement for Tensioning

2. If you are re-using the hoses, the hoses should be

labeled on both ends. If installing new hoses, label

both ends of the hoses.

Label both ends of the left side auxiliary hydraulics

hose (Fig. 3-77, 3) as “Retract” and the right side

hose (4) as “Extend.” Label both ends of the left side

attachment tilt hydraulics hose (5) as “Female

Coupler” and the right side hose (6) as “Male

Coupler.”

3. Slide the elbow ends of the two attachment tilt hoses

(Fig. 3-78, 1 and 2) down the inner boom and out to

the gooseneck. Keep the hoses next to each other

as they are being pushed down the inner boom.

At the opening in the gooseneck, pull both hoses

out. Be careful not to cross the hoses as you pull

them out.

4. Slide the female end of the two auxiliary hydraulics

hoses (Fig. 3-78, 3 and 4) down the inner boom and

out the gooseneck. Keep the auxiliary hoses to the left

and right sides of the attachment tilt hoses (1 and 2).

At the opening in the gooseneck, pull both hoses out

and down toward the bulkhead plate for the couplers.

Keep the left side hose (Fig. 3-78, 3) on the left side

and the right side hose (4) on the right side.

Figure 3-78 Attachment Tilt and Auxiliary

Hydraulics Hoses

WARNING: Wear protective footwear

with reinforced toe caps and slip-resistant soles.

Failure to comply can result in foot or other

bodily injury from crushing, slipping or falling.

WARNING: NEVER lift a heavy object

without the help of at least one assistant or a

suitable sling and hoist. Failure to comply can

result in death or serious personal injury.

196.00

(498 cm)

MH1400

MH1610

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Skytrak 6042 Service Manual User Manual Page 81

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