Skytrak 6042 Service Manual User Manual download pdf (Page 156)

Axles, Drive Shafts, Wheels and Tires

5.4

Model 6042 Legacy Origin 7/02

5.3.3 Axle Serial Number Plate

The front axle serial number plate (Fig. 5-1, 1) is located

on a mounting pad on the inboard portion of the right

beam trumpet. The rear axle serial number plate is

located on a mounting pad on the inboard portion of the

left beam trumpet. Information on the serial number plate

is required in correspondence regarding the axle.

Figure 5-1 Axle Serial Number Plate Location

(Front Axle Shown)

Supply information from the axle serial number plate

when communicating about an axle assembly or axle

components.

5.3.4 Axle Specifications

General axle specifications are found in Section 2,

”General Information and Specifications.” Axle

(differential housing) fluid information is found in Section

2.6.1, “Axles (Differential Housings).” Wheel end fluid

information is found in Section 2.6.2, “Axle Wheel Ends.”

5.3.5 Axle Maintenance

Note: Detailed axle service instructions (covering axle,

brakes and wheel-end safety, repair, disassembly,

reassembly, adjustment and troubleshooting

information) are provided in the ZF Axle Repair Manual,

Model MS-T 3045, OmniQuip P/N 8990419 (ZF P/N

5871 550 002).

Several special axle service tools are required to properly

service the axle assemblies. Contact the local OmniQuip

parts distributor or ZF dealer for ordering information.

IMPORTANT: When replacing a fastener, replace it with

one of equal or higher grade and quality. Torque

fasteners to the specified value for the application.

IMPORTANT: The use of replacement parts provided by

other than the original manufacturer is not recommended,

as such use may cause axle failure and affect vehicle

safety.

• Some service operations require the use of tools

specifically designed for the purpose. Use the

special tools when and as recommended.

• DO NOT pound, beat or hammer on end yokes

and flanges to remove or to install them. Damage

to axle components can occur. Remove and install

end yokes and flanges by following the recom-

mended procedures in the appropriate ZF axle

service manual.

• DO NOT attempt carrier and differential removal

and installation, and differential and pinion

disassembly and assembly, without thoroughly

understanding the instructions in the appropriate

ZF publications.

• Before disassembling any parts inside the

carrier, remove the entire axle assembly from the

vehicle and securely support it with the pinion

facing up in an appropriate stand or rack.

• DO NOT reuse oil or grease seals.

CAUTION: Risk of personal injury.

Exercise extreme care when using snap rings

or spring-loaded retention devices.

MT0220

WARNING: Risk of death or serious

personal injury if components are assembled

improperly, if incompatible, worn or damaged

components are used, or if components are

used in a non-approved application. Obtain

proper training, follow recommended safety

procedures, and use proper tools and safety

equipment. Wear safety glasses at all times

when working on the vehicle and vehicle

components.

WARNING: An improperly supported

vehicle can fall, causing death or serious injury.

When removing the axle assembly from the

vehicle, properly support the vehicle. If

servicing axle components with the axle

attached to the vehicle, securely support the

carrier, differential, pinion assemblies and

wheel ends.

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