Skytrak 6042 Service Manual User Manual download pdf (Page 182)

Transmission: ZF 4 WG-98 TC

6.4

Model 6042 Legacy Origin 7/02

6.5 TRANSMISSION SPECIFICATIONS

6.5.1 Transmission General Specifications

General transmission specifications are found in Section

2, “General Information and Specifications.”

Transmission fluid information is found in Section 2.6.3,

“Transmission.”

6.5.2 Transmission Performance

Specifications

Performance criteria is based on full throttle engine

speed unless otherwise specified or not applicable.

Travel Speed (standard tires, no load)

First gear ..........................................3.5 mph (5,6 km/hr)

Second gear ........................................ 6 mph (9,7 km/hr)

Third gear ..........................................14 mph (23 km/hr)

Fourth gear.........................................20 mph (32 km/hr)

6.5.3 Transmission Lubrication

a. Transmission Fluid

Complete transmission fluid information is found in

Section 2.6.5, “Transmission.”

b. Transmission Fluid (Oil) Capacity

Capacity w/ filter change ....................3.0 gal (11,3 liters)

Filter....................................................... 1.5 qt (1,4 liters)

6.5.4 Transmission-Related Fuse/Relay

Ratings

Instrument Cluster ............................................... 10 amp

Neutral Start Relay ....................................................12V

Transmission Direction ....................................... 7.5 amp

6.6 TRANSMISSION MAINTENANCE

6.6.1 Maintenance Introduction

IMPORTANT: These instructions cover only the routine

maintenance of the transmission. Refer to the ZF 4

WG-98 TC Transmission Repair Manual, OmniQuip P/N

8990455 (ZF P/N 5871 135 002), for information on

transmission internal component replacement.

Refer to the ZF 4 WG-98 TC Transmission Technical Data

and Maintenance Manual, OmniQuip P/N 8990449 (ZF P/N

5872 134 002), for information on transmission diagnosis

and internal schematics.

Cleanliness is of extreme importance. Before attempting

any repairs, thoroughly clean the exterior of the

transmission to help prevent dirt from entering while

performing maintenance checks and procedures.

Section 6.6.2, “Transmission Maintenance Schedule”

provides a suggested maintenance schedule with

references to pertinent procedures and instructions in this

manual. To help prevent transmission problems before

they occur, follow the maintenance schedule.

Note: Lubrication (Fig. 6-2, 1) and Maintenance chart

(2) decals are located inside the engine compartment

access door. These decals contain a general

maintenance schedule that should be followed to

maintain the vehicle in good operating condition (refer to

Section 2, “General Information and Specifications.”)

The same schedule information is presented in the

appropriate Owners/Operators Manual, with a detailed

account of how to perform the procedures.

WARNING: To help avoid severe burns,

DO NOT attempt this procedure when the

engine, cooling and hydraulic systems are hot.

Wait until they have cooled before proceeding.

• Follow the manufacturer’s instructions

to avoid health hazards when using

solvents and caustic cleaners.

• Exercise extreme care when using a

steam cleaner to help avoid burns.

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